Explain any four properties of Moulding sand. 

1 Answer

Answer :

1. Porosity: Molten metal always contain a certain amount of dissolved gases, which are evolved when the metal freezes the molten metal coming in contact with the moist sand , generates steam or water vapour. If these gases and water vapour evolved by moulding sand do not find opportunity to escape completely through the mould they will form gas holes and pores in the casting. The sand must, therefore, be sufficiently porous to allow the gases or moisture present. 

2. Strength: This is the ability of sand particles to stick together. Insufficient strength may lead to a collapse in the mould or its partial destruction during conveying, turning over or closing. The mould may also be damaged during pouring by washing of the walls and core by the molten metal. The strength of moulding sand must, therefore, be sufficient to permit the mould to be formed to the desired shape and to retain this shape even after the hot metal is poured in the mould. 

3. Collapsibility: After the molten metal in the mould gets solidified, the sand mould must be collapsible so that free contraction of the metal occurs, and this would naturally avoid the tearing or cracking of the contracting metal. 

4. Adhesiveness: The sand particles must be capable of adhering to another body, i.e. they should cling to the sides of the moulding boxes. It is due to this property that the sand mass can be successfully held in a moulding box and it does not fall out of the box when it is removed. 

5. Cohesiveness: This is the ability of sand particles to stick together. Insufficient strength may lead to a collapse in the mould or its partial destruction during conveying, turning over or closing. The mould may also be damaged during pouring by washing of the walls and core by the molten metal. The strength of moulding sand must, therefore, be sufficient to permit the mould to be formed to the desired shape and to retain this shape even after the hot metal is poured in the mould. 

 6. Refractoriness: The sand must be capable of withstanding the high temperature of the molten metal without fusing. Moulding sands with a poor refractoriness may burn on to the casting. Refractoriness is measured by the sinter point of the sand rather than its melting

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