Explain the mechanics of chip formation with neat diagram. 

1 Answer

Answer :

Mechanics of chip formation:

The basic mechanics of forming a chip are the same regardless of the base material. As the cutting tool engages the workpiece, the material directly ahead of the tool is sheared and deformed under tremendous pressure. The deformed material then seeks to relieve its stressed condition by fracturing and flowing into the space above the tool in the form of a chip. The real difference is how the chip typically forms in various materials. 

Regardless of the tool being used or the metal being cut, the chip forming process occurs by a mechanism called plastic deformation. This deformation can be visualized as shearing. That is when a metal is subjected to a load exceeding its elastic limit. The crystals of the metal elongate through an action of slipping or shearing, which takes place within the crystals and between adjacent crystals.

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