Question

Describe the working of water/liquid cooling system with neat sketch.

Answer 1

A water-cooled engine block and cylinder head have interconnected coolant channels running through them. At the top of the cylinder head all the channels converge to a single outlet. A pump, driven by a pulley and belt from the crankshaft, drives hot coolant out of the engine to the radiator, which is a form of heat exchanger. Unwanted heat is passed from the radiator into the air stream, and the cooled liquid then returns to an inlet at the bottom of the block and flows back into the channels again. Usually the pump sends coolant up through the engine and down through the radiator, taking advantage of the fact that hot water expands, becomes lighter and rises above cool water when heated. Its natural tendency is to flow upwards, and the pump assists circulation. The radiator is linked to the engine by rubber hoses, and has a top and bottom tank connected by a core a bank of many fine tubes. The tubes pass through holes in a stack of thin sheet-metal fins, so that the core has a very large surface area and can lose heat rapidly to the cooler air passing through it. On older cars the tubes run vertically, but modern, low-fronted cars have cross flow radiators with tubes that run from side to side. In an engine at its ordinary working temperature, the coolant is only just below normal boiling point. The risk of boiling is avoided by increasing the pressure in the system, which raises the boiling point. The extra pressure is limited by the radiator cap, which has a pressure valve in it. Excessive pressure opens the valve, and coolant flows out through an overflow pipe. In a cooling system of this type there is a continual slight loss of coolant if the engine runs very hot. The system needs topping up from time to time. Later cars have a sealed system in which any overflow goes into an expansion tank, from which it is sucked back into the engine when the remaining liquid cools.

OR

There are two systems of water cooling

1. Thermosiphon system: In this system of water cooling, the circulation of water is obtained due to the difference in densities of hot and cold regions of the water. There is no pump to circulate the water. The hot water from the engine jacket being lighter rises up in the horse pipe and goes in the radiator from the top side. It is cooled there and hence goes down at the bottom side of the engine jackets. The system is quite simple and cheaper, but the cooling is rather slow. To maintain continuity of the water flow, the water must be maintained up to a certain minimum level. If the water level falls down, the circulation will discontinue and the cooling system will fail.

2. Pump circulation system: in this system of water cooling, the circulation of water is obtained by a pump. The pump is driven by means of a V-belt from a pulley on the engine crankshaft. The system is more effective. The circulation of water becomes faster as the engine crankshaft. The system is more effective. The circulation of water becomes faster as the engine speed increases. There is no necessity of maintaining the water up to a correct level.