Describe the working principle of Arc Welding.

1 Answer

Answer :

Arc welding is the most extensively employed method of joining metal parts. Here the source of heat is an electric arc. The arc column is generated between an anode which is the positive pole of D.C. power supply and the cathode negative pole. When this two conductor of an electric circuits are brought together and separated for a small distance to 2 to 4 mm such that the current continue to flow through a path of a ionized particles called plasma and electric arc is formed.

The heat of the arc rises the temperature of the parent metal which is melted forming a pool of molten metal. The electrode metal or a welding rod is also melted and is transferred in to the metal in the form of globules of molten metal.

image  

Related questions

Description : Explain the shielded metal arc welding (SMAW) processes with neat sketch. State its two advantages and disadvantages.

Last Answer : Working  : Shielded metal arc welding uses a metallic consumable electrode of a proper composition for generating arc between itself and the parent work piece. The molten electrode metal fills the weld ... . 2. Weld may contain slag inclusions 3. Fumes make difficult the process control.

Description : List common equipments used for arc welding process.

Last Answer : 1. A.C. or D.C. machine 2. Electrode (bare or coated) 3. Electrode Holder 4. Cables and its connectors 5. Chipping Hammer 6. Earthing Clamps 7. Wire-brush 8. Helmet 9. Safety Goggles 10. Hand Gloves 11. Apron Sleeves etc.

Description : Compare resistance welding and arc welding. 

Last Answer : Sr. No Resistance Welding Arc Welding 1 It is plastic welding It is fusion welding. 2 Arc is produced by heat due to resistance of flow of current by work and by application ... 8 Less skilled operator can do the job. More skilled operator is required to the job

Description : Draw a schematic of a set up of shielded metal arc welding. 

Last Answer : Fig. Shielded metal arc welding set-up

Description : State the working principle of gas welding.

Last Answer : Working principle of gas welding: Gas Welding is a fusion welding process. It joins metals, using the heat of combustion of the oxygen/air and combustible gas (i.e. acetylene, hydrogen, propane, ... the components to be forced together under pressure until the weld is forms and solidifies. 

Description : Explain the working principle of resistance welding with neat sketch. 

Last Answer : Resistance Welding Process: 1.Resistance Spot welding:  Spot welding is employed to join overlapping strips, sheets or plates of metal at small areas. The pieces are assembled between two ... welding small parts. Butt Welding provides joining with no loss of the welded materials.  

Description : Explain the working principle of MIG welding with neat sketch.

Last Answer : MIG Welding: Gas-metal-arc welding is a gas shielded metal arc welding process which uses the high heat of an electric arc between a continuously fed, consumable electrode wire and the material to be ... will not combine with metal. Carbon dioxide is most commonly used as it inexpensive.

Description : Describe in brief the equipments required for oxy-acetylene welding.

Last Answer : The following equipments are required for oxy-acetylene welding. 1. Welding torch or Blowpipe: It is the tool for mixing two gases in the desired volumes and burning the mixture at the end of a ... particularly when the oxides of the base metal have a higher melting point than the metal itself.

Description : Describe with neat sketch: (i) Spot Welding (ii)Seam Welding

Last Answer : (i) Spot Welding: Spot welding is employed to join overlapping strips, sheets or plates of metal at small areas .The pieces are assembled between two electrodes, which must possess high electrical & ... used to conserve the electrodes and cool the work rapidly to speed up the operation.   

Description : Name the different types of presses used in industry. State the working principle of press. 

Last Answer : Types of presses used in industry: According to Source of power to ram: 1. Crank 2. Cam 3. Eccentric 4. Power screw 5. Rack and pinion 6. Toggle 7. ... ) hydraulic, mechanical, pneumatic and respectively working on principle of Pascal law, Mechanical Pressure and Pneumatic Pressure.

Description : Explain working principle of CNC Machine.

Last Answer : Working principle of CNC Machine: In CNC machine, tape reader or any other input media is used for entry of part program. In CNC, entire program is first feed to the inbuilt computer memory. Once the ... . the part programmes can be stored in the memory of the computer and used in future.  

Description : With neat sketch explain the working principle of CNC machines. 

Last Answer : Working Principle of CNC machine:- A CNC machine also has a tape reader or any other input media for entry of the part program. CNC uses the part program in a different manner though there is ... to the reference. These two signals are compared and necessary action is controlled.   Or  

Description : Explain the working principle of galvanizing process. Give its applications also. 

Last Answer : Galvanization or galvanisation or galvanizing is the process of applying a protective zinc coating to steel or iron, to prevent rusting. The most common method is hot-dip galvanizing, in which parts are ... 5. All sort of containers 6. telegraph wire 7. fencing materials 8.Transformer parts

Description : Explain the resistance spot welding process with neat sketch. State its two advantage and disadvantage. 

Last Answer : Resistance Spot welding: Spot welding is employed to join overlapping strips, sheets or plates of metal at small areas .The pieces are assembled between two electrodes, which must possess high electrical & thermal ... for making the RSW a success. 4. The thick jobs are not easy to weld. 

Description : Explain seam welding process with the help of neat sketch.

Last Answer : Seam Welding is a Resistance Welding (RW) process used for producing continuous joint of overlapping sheets by passing them between two rotating electrode wheels. Heat generated by the electric current flowing through ... the electrodes and cool the work rapidly to speed up the operation.    

Description : Classify butt welding process.

Last Answer : Classification of Butt Welding Processes: 1. Flash Butt Welding 2. Resistance Butt Welding 3. Hand Welding 4. Upset Welding

Description : With neat sketch explain MIG welding

Last Answer : MIG Welding: Gas-metal-arc welding is a gas shielded metal arc welding process which uses the high heat of an electric arc between a continuously fed, consumable electrode wire and the material to be ... which will not combine with metal. Carbon dioxide is most commonly used as it inexpensive.

Description : Sketch and label different types of gas welding flames. Also give application of any one flame.

Last Answer : 1) Neutral Flame: - A neutral flame is obtained when equal amounts of oxygen and acetylene are mixed and burnt in a torch.   Applications: - stainless steel, cast iron, copper ,mild ... when acetylene is supplied more than oxygen.   Applications:-high carbon steel, nonferrous alloy 

Description : Explain the resistance Welding

Last Answer : Resistance Welding: Resistance welding is a group of welding processes wherein coalescence is produced by the heat obtained from resistance of the work to the flow of electric current in a circuit of ... aid of mechanical pressure the electrodes are forced against the metal to be welded. 

Description : Give classification of welding process.

Last Answer : Classification of Welding Process a. Arc welding 1) Carbon Arc Welding; 2) Shielded Metal Arc Welding (SMAW) 3) Submerged Arc Welding (SAW) 4) Metal Inert Gas Arc Welding (MIG, GMAW) 5) ... (USW) e. Thermit Welding (TW) f. Electron Beam Welding (EBW) g. Laser Welding (LW)

Description : Explain any two types of resistance welding processes in detail.

Last Answer : 1.Resistance Spot welding: Spot welding is employed to join overlapping strips, sheets or plates of metal at small areas. The pieces are assembled between two electrodes, which must possess high electrical ... small parts. Butt Welding provides joining with no loss of the welded materials.   

Description : Give detail classification of welding. State important factors upon which selection of welding process depends. 

Last Answer : Answer: Classification of Welding 1. Arc welding a. Carbon Arc Welding; b. Shielded Metal Arc Welding (SMAW) c. Submerged Arc Welding (SAW) d. Metal Inert Gas Welding (MIG, ... workers 14. Cost of materials 15. Code or specification requirements 16. Mechanical properties desired in joints 

Description : List various types of flames used in gas welding. 

Last Answer : Answer: 1. Neutral Flame 2. Oxidizing Flame 3. Carburizing Flame 

Description : State any four applications of resistance welding. 

Last Answer : Answer: Applications of resistance welding: 1. Resistance welding is widely used in automotive industries. 2. Projection welding is widely used in production of nut and bolt. Projection welding is ... welding is applied in manufacturing of wheel rims, wire joints and railway track joints etc. 

Description : Explain TIG (GTAW) welding process with neat sketch.

Last Answer : Tungsten Inert Gas Arc Welding (TIG, GTAW): It is a welding process, in which heat is generated by an electric arc struck between a nonconsumable tungsten electrode and the work piece. The weld pool is ... produces a high quality weld of most of metals. Flux is not used in the process.  

Description : List types of welding flames used in Oxy-acetylene welding. Write their characteristics and applications.

Last Answer : Types of Flames: Characteristics Applications. 1)Neutral Flame: When oxygen and acetylene are supplied to the torch in nearly equal volumes, a neutral flame is produced. It has two ... cone of whitish colour. 3) Bluish outer cone High Carbon Steel, non - ferrous alloys,

Description : Classify welding processes.

Last Answer : Classification of Welding Process Depending on method of heat generation American welding society classifies welding as A. Arc Welding 1) Carbon Arc Welding; 2) Shielded Metal Arc Welding (SMAW) 3) ... . Thermit Welding (TW) F. Electron Beam Welding (EBW) G. Laser Welding (LW) 

Description : Explain with neat sketch method of welding used in manufacturing sheet metal roofs and doors of automobiles. 

Last Answer : Method of Welding Used in Manufacturing Sheet Metal Roofs and doors of automobiles: MIG Welding: Gas-metal-arc welding is a gas shielded metal arc welding process which uses the high ... mixtures) which will not combine with metal. Carbon dioxide is most commonly used as it inexpensive.

Description : List applications of seam welding.

Last Answer : Seam welding is used to produce leak proof joint required in 1. Small Tanks, 2. Boilers 3. Containers, 4. Radiators 5. Heat Exchangers etc.

Description : State four advantages of welding.

Last Answer : Advantages of Welding Process: 1) It produce permanent joint. 2) Large number of metals can be welded. 3) Freedom in design. 4) Strong and tight joining 5) Cost effectiveness 6) Simplicity of welded structures design 7) Welding processes may be mechanized and automated.

Description : State the principle used in Lapping. List four applications of Lapping.

Last Answer : Principle of Lapping: Lapping is basically an abrasive process in which loose abrasives function as cutting points finding momentary support of the lap. The process has the following features. (a) Use of ... roller bearings ii. Gears iii. Piston rings iv. Slip gauges v. Crankshaft.

Description : Explain constructional features, and working of progressive die. Also state the functions of any four parts of progressive die. 

Last Answer : Constructional features and Working of Progressive Die:  A progressive die consists of the following parts. 1. Stop 2. Sheet metal 3. Pilot 4. Blanking punch 5. Ram 6. Piercing ... 7. Piercing punch: The function of piercing punch is to produce punched holes into the sheet metal. 

Description : Explain construction and working of Combination Die with neat sketch.

Last Answer : Combination Die: In this both cutting and non-cutting operations are performed at one station of the press in every stroke of the ram. Figure shows a combination of blanking and drawing die.In this ... as blank holder when the drawing punch descends and draws the blank into the desired shape.

Description : Sketch and describe the following press operations: 1. Punching 2. Shearing and 3. Trimming

Last Answer : (i) Punching : In punching operation, a hole is the desired result. The size of hole is determined by the size of punch and clearance is allowed on the die. The figure shows the ... still hot for maximum efficiency; therefore it is usually incorporated into the larger production process.

Description : Describe with sketch the surface treatment process used to built-up worn out metal components of automotive engines.

Last Answer : Metal spraying is to build-up worn out metal components of automotive engines.   Metal Spraying of metalizing literally means to treat with or coat with a metal or metallic compound. Metalizing as ... being coated, by compressed air. A sectional view of metal spraying gun is shown in fig.  

Description : Describe briefly soldering and brazing operation.

Last Answer : Soldering: It is a method of joining two or more pieces of metal sheets by means of a fusible alloy or metal , called solder, applied in the molten state. The melting point of the ... by metallic bonding. Copper, Copper alloys, Silver alloys and Aluminium alloys are used for brazing process. 

Description : Describe briefly any two die accessories.

Last Answer : 1. Stops: The stops are used for correct spacing of the sheet metal as it is fed below the punch to give the greatest output in given length of the plate. 2. Pilots: The pilot ... 5. Pressure pad: It is used for drawing operation for maintaining flat surface of the cup   

Description : Describe briefly, hand forging and machine forging. 

Last Answer : Hand Forging: [1] Hand forging is the oldest type of metal working process and has influenced the formation of other materials through the age. [2] Smith forging was formerly the process ... the height from which they fall, the higher will be intensity of blow the hammer will provide.

Description : Describe forging sequence for crank shaft.

Last Answer : Forging Sequence for Manufacturing Crank Shaft: [1] Stock is redistributed and size is increased at certain place and reduced at other place by roll forging.   [2] After preliminary roll forging, stock ... the finished part is then trimmed in blanking die to remove excess metal or flash.   

Description : Describe buffing process and enlist its any two applications.

Last Answer : Buffing process :- Buffing is used to give a much higher, lustrous, reflective finish that cannot be obtained by polishing. The buffing process consists in applying very fine abrasives with ... , tools, store fixtures, commercial and residential hardware and household utensils and appliances.

Description : Describe procedural steps for developing CNC part programme. 

Last Answer : Procedure for developing part program There are two methods of part programming: manual part program and computer assisted part programming. Manual part programming: 1. To prepare a part program using the ... . 5. The NC system machines (makes) the part according to the instructions on tape. 

Description : Describe incremental programming method with suitable example.

Last Answer : Incremental programming methodIn Cartesian co-ordinate geometry system using incremental measurement. Each point is always specified using the path differential from the preceding point position. So in such a ... applied to the system as a distance increment, measured from preceding point.

Description : Describe Abrasive blast cleaning process with neat sketch.

Last Answer : Abrasive Blast Cleaning (Blasting): This method is widely used for removing all classes of scale and rust from forgings, castings, weldments, and heat treated parts. Depending on the finish ... and other material are removed, providing an excellent surface for bonding final finishes.

Description : Explain with sketch construction and application of progressive die.

Last Answer : OR Construction A progressive die consists of the following parts.: 1. Stop 2. Sheet metal 3. Pilot 4. Blanking punch 5. Ram 6. Piercing punch 7. Stripper Plate 8. Die ... such as automotive, electronics and appliances. Example car brake caliper, washer, lid of a beverage can etc.

Description : Draw neat labeled sketch of ply press.

Last Answer : sketch of ply press

Description : Draw flatter and Fuller. State its use in forging.

Last Answer : 1. Fuller: Use of Fuller: Fuller is a forging tool, used to spread the metal. The fuller is placed against the metal stock, and then either the fuller or the stock is struck ... are used to give smoothness and accuracy to articles which have already been shaped by fullers and swages. 

Description : List the materials used in press work for automobile components parts with example.

Last Answer : Materials used in press work: 1) Aluminium, 2) Copper, 3) Brass, 4) Mild Steel, 5) Galvanized iron (G.I) sheets, 6) Duralumin, 7) Y-alloys, 8) Naval Brass, 9) Cartridge Brass, ... 8) Carburettor bodies 9) Valves 10) Combustion Chamber 11) Cylinder heads , blocks,  12) Gear box cases

Description : Explain the following press operations (a) Punching (b) Drawing

Last Answer : a) Punching: In punching operation, a hole is the desired result. The size of hole is determined by the size of punch and clearance is allowed on the die. The figure shows the spacing of hole on plate2 ... between punch and die is greater. [5] The drawing operation is illustrated in Fig.  

Description : Explain drop forging with neat sketch. 

Last Answer : Drop Forging Process: Drop forging is carried out by using drop hammers. They are board or gravity hammer, air lift hammer and power drop hammer. Anvil of drop forging hammer is attached to the frame ... [5] This energy will be delivered to the metal work-piece to produce plastic deformation.  

Description : State the meaning of G90, G91.

Last Answer : Meaning of following G-Codes: G90 :- Absolute Dimensioning G91:- Incremental Dimensioning