What is the best way to control an oversized, horizontally oriented shell and tube steam heater? What is the best way to control an oversized, horizontally oriented shell and tube steam heater?

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A used shell and tube heat exchanger is to be used in steam heating duty. The heat exchanger is larger  than necessary and the control scheme to be employed is being investigated. The steam to be used will  be 65 psia-saturated steams. The process fluid is a liquid brine fluid. ANSWERS Two opinions were  offered on this topic: A. The actual pressure in the heater, while the steam is condensing is dependent  on the condensing rate and the overall dirty U. Tubes can be plugged to reduce the amount of heat  transfer area, as long as the process side (tube) velocity does not get too high. Calculate the needed  area and then the required steam flow rate. An orifice can be sized to control the steam flow rate;  however, at reduced loads the condenser may experience partial vacuum conditions so be sure that the  shell is rated for full vacuum. When this partial vacuum condition does occur, choked flow will be  experienced through the steam control valve. The Cv trim value would need to be sized such that the  choked flow does not exceed what is needed. This is tricky and requires several trim size change outs.
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Condensing film co-efficient for steam on horizontal tubes ranges from 5000 to 15000 Kcal/hr.m2 .°C. Condensation of vapor is carried out inside the tube in a shell and tube heat exchanger, when the (A) Higher condensing film co-efficient is desired (B) Condensate is corrosive in nature (C) Lower pressure drop through the exchanger is desired (D) Temperature of the incoming vapor is very high Answer: Option B

Description : Condensing film co-efficient for steam on horizontal tubes ranges from 5000 to 15000 Kcal/hr.m2 .°C. Condensation of vapor is carried out inside the tube in a shell and tube heat ... drop through the exchanger is desired (D) Temperature of the incoming vapor is very high

Last Answer : (B) Supersaturated

Pick out the wrong statement. (A) Superheated steam is preferably not used for process heating because of its low heat transfer film co-efficient (B) In a shell and tube heat exchanger, the shell pressure drop is maximum for orifice baffles (C) S.I. unit of fouling factor is Watt/m2 .°K (D) Longitudinal fins are used in extended surface heat exchangers, when the direction of fluid flow is parallel to the axis of the tube

Description : Pick out the wrong statement. (A) Superheated steam is preferably not used for process heating because of its low heat transfer film co-efficient (B) In a shell and tube heat exchanger ... surface heat exchangers, when the direction of fluid flow is parallel to the axis of the tube

Last Answer : (C) S.I. unit of fouling factor is Watt/m2 .°K

Steam is to be condensed in a shell and tube heat exchanger, 5 m long with a shell diameter of 1 m. Cooling water is to be used for removing the heat. Heat transfer co-efficient for the cooling water, whether on shell side or tube side is the same. The best arrangement is (A) Vertical heat exchanger with steam on tube side (B) Vertical heat exchanger with steam on shell side (C) Horizontal heat exchanger with steam on tube side (D) Horizontal heat exchanger with steam on shell side

Description : Steam is to be condensed in a shell and tube heat exchanger, 5 m long with a shell diameter of 1 m. Cooling water is to be used for removing the heat. Heat transfer co-efficient ... ) Horizontal heat exchanger with steam on tube side (D) Horizontal heat exchanger with steam on shell side

Last Answer : (B) Vertical heat exchanger with steam on shell side

Air is best heated with steam in a heat exchanger of (A) Plate type (B) Double pipe type with fin on steam side (C) Double pipe type with fin on air side (D) Shell and tube type

Description : Air is best heated with steam in a heat exchanger of (A) Plate type (B) Double pipe type with fin on steam side (C) Double pipe type with fin on air side (D) Shell and tube type

Last Answer : (C) Double pipe type with fin on air side

Pick out the wrong statement: (A) The capacity of an evaporator is reduced by the boiling point elevation (B) Corrosive liquid is normally passed through the tubes in a shell and tube heat exchanger (C) Steam jet ejector is used for vapor compression in a thermal recompression evaporator (D) Heat sensitive materials should be concentrated in high pressure evaporators

Description : Pick out the wrong statement: (A) The capacity of an evaporator is reduced by the boiling point elevation (B) Corrosive liquid is normally passed through the tubes in a ... recompression evaporator (D) Heat sensitive materials should be concentrated in high pressure evaporators

Last Answer : (D) Heat sensitive materials should be concentrated in high pressure evaporators

Pick out the wrong statement. (A) The controlling resistance in case of heating of air by condensing steam is in the air film (B) The log mean temperature difference (LMTD) for counter flow and parallel flow can be theoretically same when any one of the fluids (hot or cold fluid) passes through the heat exchanger at constant temperature (C) In case of a 1 - 2 shell and tube heat exchanger, the LMTD correction factor value increases sharply, when a temperature cross occurs (D) Phase change in case of a pure fluid at a given pressure from liquid to vapor or vice-versa occurs at saturation temperature

Description : Pick out the wrong statement. (A) The controlling resistance in case of heating of air by condensing steam is in the air film (B) The log mean temperature difference (LMTD) for ... a pure fluid at a given pressure from liquid to vapor or vice-versa occurs at saturation temperature

Last Answer : (C) In case of a 1 - 2 shell and tube heat exchanger, the LMTD correction factor value increases sharply, when a temperature cross occurs

Air is to be heated by condensing steam. Two heat exchangers are available (i) a shell and tube heat exchanger and (ii) a finned tube heat exchanger. Tube side heat transfer area are equal in both the cases. The recommended arrangement is (A) Finned tube heat exchanger with air inside and steam outside (B) Finned tube heat exchanger with air outside and steam inside (C) Shell and tube heat exchanger with air inside tubes and steam on shell side (D) Shell and tube heat exchanger with air on shell side and steam inside tubes

Description : Air is to be heated by condensing steam. Two heat exchangers are available (i) a shell and tube heat exchanger and (ii) a finned tube heat exchanger. Tube side heat transfer area are equal in both ... steam on shell side (D) Shell and tube heat exchanger with air on shell side and steam inside tubes

Last Answer : (B) Finned tube heat exchanger with air outside and steam inside

A process stream of dilute aqueous solution flowing at the rate of10 Kg.s -1 is to be heated. Steam condensate at 95°C is available for heating purpose, also at a rate of 10 Kg.s -1 . A 1 - 1 shell and tube heat exchanger is available. The best arrangement is (A) Counter flow with process stream on shell side (B) Counter flow with process stream on tube side (C) Parallel flow with process stream on shell side (D) Parallel flow with process stream on tube side

Description : A process stream of dilute aqueous solution flowing at the rate of10 Kg.s -1 is to be heated. Steam condensate at 95°C is available for heating purpose, also at a rate of 10 Kg.s -1 . A 1 ... side (C) Parallel flow with process stream on shell side (D) Parallel flow with process stream on tube side

Last Answer : (A) Counter flow with process stream on shell side

In a gas-liquid shell and tube heat exchanger, the(A) Presence of a non-condensable gas decreases the condensing film co￾efficient (B) Gases under high pressure are routed through the tube side, because high pressure gases are corrosive in nature (C) Gases to be heated/cooled is normally routed through the shell side, because the corrosion caused by the cooling water or steam condensate remain localised to the tubes (D) All 'a', 'b' & 'c'

Description : In a gas-liquid shell and tube heat exchanger, the (A) Presence of a non-condensable gas decreases the condensing film co￾efficient (B) Gases under high pressure are routed through the tube side, because high pressure ... water or steam condensate remain localised to the tubes (D) All 'a', 'b' & 'c'

Last Answer : (D) All 'a', 'b' & 'c'

Why is a vacuum breaker used on shell and tube heat exchangers that are utilizing steam as the heating utility?

Description : Why is a vacuum breaker used on shell and tube heat exchangers that are utilizing steam as the heating utility?

Last Answer : Vacuum breakers are often installed on the shell side (steam side) of shell and tube exchangers to allow air to enter the shell in case of vacuum conditions developing inside the shell. For an ... vacuum in the shell could allow condensate to build in the unit and water hammer may result.

Which of the following grinding mills has the horizontally arranged rods as the grinding elements thereby delivering more uniform granular products with minimum fines? (A) Compartment mill (B) Rod mill (C) Pebble mill (D) Tube mill

Description : Which of the following grinding mills has the horizontally arranged rods as the grinding elements thereby delivering more uniform granular products with minimum fines? (A) Compartment mill (B) Rod mill (C) Pebble mill (D) Tube mill

Last Answer : (B) Rod mill

Water jet coming out of a stationary horizontal tube at speed v strikes horizontally a massive wall moving in opposite with same speed. Water come to

Description : Water jet coming out of a stationary horizontal tube at speed v strikes horizontally a massive wall moving in opposite with same speed. Water come to

Last Answer : Water jet coming out of a stationary horizontal tube at speed v strikes horizontally a massive wall ... energy of water jet striking the wall is zero

In what form are the boiler tube arrange in Lamont boiler ? a. Parallel in vertical b. Inclined vertically c. Parallel in horizontal d. Horizontally inclined

Description : In what form are the boiler tube arrange in Lamont boiler ? a. Parallel in vertical b. Inclined vertically c. Parallel in horizontal d. Horizontally inclined

Last Answer : c. Parallel in horizontal

What's the deal with oversized sweaters?

Description : What's the deal with oversized sweaters?

Last Answer : Haha not much a difference. In the fashion world though, calling it oversized does state some kind of style. As a medium oversized style might be equal to an extra large regular sweater. American Apparel does this often. However, there is slight difference in the arms and length ratio.

How do you delete an oversized directory in linux?

Description : How do you delete an oversized directory in linux?

Last Answer : $ rm -rf

looks like oversized cuccumber

Description : looks like oversized cuccumber

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What is the difference between an oversized t-shirt and a t-shirt dress?

Description : What is the difference between an oversized t-shirt and a t-shirt dress?

Last Answer : oke.io/7Dlb52gthis my design it will by nice to see it

Is there such a coin as a oversized penny?

Description : Is there such a coin as a oversized penny?

Last Answer : no

Is there such a coin as a oversized penny?

Description : Is there such a coin as a oversized penny?

Last Answer : no

Where can I find oversized mattress toppers?

Description : Where can I find oversized mattress toppers?

Last Answer : You can find oversized mattress toppers online at Amazon.com. They have toppers of all measurements which make it much easier to find the correct size.

Most commonly used crude heater before the fractionation tower in a refinery is the __________ heater. (A) Electric immersion (B) Pipestill (C) Steam coil (D) None of these

Description : Most commonly used crude heater before the fractionation tower in a refinery is the __________ heater. (A) Electric immersion (B) Pipestill (C) Steam coil (D) None of these

Last Answer : (B) Pipestill

In a 1-1 concurrent heat exchanger, if the tube side fluid outlet temperature is equal to the shell side fluid outlet temperature, then the LMTD is (A) ∞ (B) 0 (C) Equal to the difference between hot and cold fluids inlet temperature (D) Equal to the difference between hot fluid inlet temperature and cold fluid outlet temperature

Description : In a 1-1 concurrent heat exchanger, if the tube side fluid outlet temperature is equal to the shell side fluid outlet temperature, then the LMTD is (A) ∞ (B) 0 ... temperature (D) Equal to the difference between hot fluid inlet temperature and cold fluid outlet temperature

Last Answer : (B) 0

Fouling factor' used in the design of a multipass shell and tube heat exchanger is a (A) Non-dimensional factor (B) Factor of safety

Description : Fouling factor' used in the design of a multipass shell and tube heat exchanger is a (A) Non-dimensional factor (B) Factor of safety

Last Answer : (B) Factor of safety

. In a shell and tube heat exchanger, the tube side heat transfer co￾efficient just at the entrance of the tube is (A) Infinity (B) Zero (C) Same as average heat transfer co-efficient for tube side (D) None of these

Description : . In a shell and tube heat exchanger, the tube side heat transfer co￾efficient just at the entrance of the tube is (A) Infinity (B) Zero (C) Same as average heat transfer co-efficient for tube side (D) None of these

Last Answer : (A) Infinity

In case of a multipass shell and tube heat exchanger, providing a baffle on the shell side __________ the heat transfer rate. (A) Increases (B) Decreases (C) Does not affect (D) May increase or decrease, depends on the type of baffle

Description : In case of a multipass shell and tube heat exchanger, providing a baffle on the shell side __________ the heat transfer rate. (A) Increases (B) Decreases (C) Does not affect (D) May increase or decrease, depends on the type of baffle

Last Answer : (A) Increases

Pick out the wrong statement. (A) Heat transfer by radiation cannot occur across an absolute volume (B) In case of a shell and tube heat exchanger, the pressure drop through the shell is proportional to the number of times the fluid crosses the bundle between baffles (C) Propagation velocity for travel of heat radiation through vacuum is equal to the velocity of the light (D) The amount of heat involved in the condensation or vaporisation of 1 kg of a fluid is the same

Description : Pick out the wrong statement. (A) Heat transfer by radiation cannot occur across an absolute volume (B) In case of a shell and tube heat exchanger, the pressure drop through the shell is ... The amount of heat involved in the condensation or vaporisation of 1 kg of a fluid is the same

Last Answer : (A) Heat transfer by radiation cannot occur across an absolute volume

__________ heat exchanger is the most suitable, when the temperature of shell side fluid is much higher than that of tube side. (A) Single pass, fixed tube sheet (B) U-tube (C) Three pass, fixed tube sheet (D) None of these

Description : __________ heat exchanger is the most suitable, when the temperature of shell side fluid is much higher than that of tube side. (A) Single pass, fixed tube sheet (B) U-tube (C) Three pass, fixed tube sheet (D) None of these

Last Answer : (B) U-tube

If the baffle spacing in a shell and tube heat exchanger increases, then the Reynolds number of the shell side fluid (A) Remains unchanged (B) Increases (C) Increases or decreases depending on number of shell passes (D) Decreases

Description : If the baffle spacing in a shell and tube heat exchanger increases, then the Reynolds number of the shell side fluid (A) Remains unchanged (B) Increases (C) Increases or decreases depending on number of shell passes (D) Decreases

Last Answer : (D) Decreases

Which type of heat exchanger is preferred for heavy heat loads? (A) Double pipe (B) Plate fine (C) Series and parallel set of shell and tube (D) None of these

Description : Which type of heat exchanger is preferred for heavy heat loads? (A) Double pipe (B) Plate fine (C) Series and parallel set of shell and tube (D) None of these

Last Answer : (C) Series and parallel set of shell and tube

In a shell and tube heat exchanger, the height of 25 percent cut baffles is equal to (where, D = inside diameter of shell). (A) 0.25 D (B) 0.50 D (C) 0.75 D

Description : In a shell and tube heat exchanger, the height of 25 percent cut baffles is equal to (where, D = inside diameter of shell). (A) 0.25 D (B) 0.50 D (C) 0.75 D

Last Answer : (C) 0.75 D

In a multipass shell and tube heat exchanger, tube side return pressure loss is equal to __________ the velocity head. (A) Twice (B) Four times (C) Square root of (D) Square of

Description : In a multipass shell and tube heat exchanger, tube side return pressure loss is equal to __________ the velocity head. (A) Twice (B) Four times (C) Square root of (D) Square of

Last Answer : (B) Four times

For shell and tube heat exchanger, with increasing heat transfer area, the purchased cost per unit heat transfer area (A) Increases (B) Decreases (C) Remain constant (D) Passes through a maxima

Description : For shell and tube heat exchanger, with increasing heat transfer area, the purchased cost per unit heat transfer area (A) Increases (B) Decreases (C) Remain constant (D) Passes through a maxima

Last Answer : (D) Passes through a maxima

The main function of baffles provided in a shell and tube heat exchanger is to (A) Facilitate the cleaning of outer tube surface (B) Enhance turbulence (C) Hold the tubes in position (D) All 'a', 'b' & 'c'

Description : The main function of baffles provided in a shell and tube heat exchanger is to (A) Facilitate the cleaning of outer tube surface (B) Enhance turbulence (C) Hold the tubes in position (D) All 'a', 'b' & 'c'

Last Answer : (B) Enhance turbulence

Baffles in the shell side of a shell and tube heat exchanger (A) Increase the cross-section of the shell side liquid (B) Force the liquid to flow parallel to the bank (C) Increase the shell side heat transfer co-efficient (D) Decrease the shell side heat transfer co-efficient

Description : Baffles in the shell side of a shell and tube heat exchanger (A) Increase the cross-section of the shell side liquid (B) Force the liquid to flow parallel to the bank (C) Increase the shell side heat transfer co-efficient (D) Decrease the shell side heat transfer co-efficient

Last Answer : (C) Increase the shell side heat transfer co-efficient

Pick out the wrong statement. (A) Orifice baffles are never used in a shell and tube heat exchanger (B) Pressure drop on the shell side of a heat exchanger depends upon tube pitch also

Description : Pick out the wrong statement. (A) Orifice baffles are never used in a shell and tube heat exchanger (B) Pressure drop on the shell side of a heat exchanger depends upon tube pitch also

Last Answer : (A) Orifice baffles are never used in a shell and tube heat exchanger

Vibrations in the tubes of a shell and tube heat exchanger is induced due to the (A) Flow of fluid on the tube and shell sides (B) Oscillations in the flow of shell/tube sides fluid (C) Vibrations transmitted through piping and/or supports due to external reasons (D) All (A), (B) and (C)

Description : Vibrations in the tubes of a shell and tube heat exchanger is induced due to the (A) Flow of fluid on the tube and shell sides (B) Oscillations in the flow of shell/tube sides fluid (C) Vibrations ... piping and/or supports due to external reasons (D) All (A), (B) and (C)

Last Answer : (D) All (A), (B) and (C)

Shell side pressure drop in a shell and tube heat exchanger does not depend upon the (A) Baffle spacing & shell diameter (B) Tube diameter & pitch (C) Viscosity, density & mass velocity of shell side fluid (D) None of these

Description : Shell side pressure drop in a shell and tube heat exchanger does not depend upon the (A) Baffle spacing & shell diameter (B) Tube diameter & pitch (C) Viscosity, density & mass velocity of shell side fluid (D) None of these

Last Answer : (D) None of these

Which characteristic of a fluid is not important in deciding its route in a shell and tube heat exchanger? (A) Corrosiveness (B) Fouling characteristic (C) Viscosity (D) None of these

Description : Which characteristic of a fluid is not important in deciding its route in a shell and tube heat exchanger? (A) Corrosiveness (B) Fouling characteristic (C) Viscosity (D) None of these

Last Answer : (D) None of these

The inside heat transfer co-efficient in case of turbulent flow of liquid in the tube side in a 1-2 shell and tube heat exchanger is increased by __________ times, when the number of tube passes is increased to 8. (A) 2 0.8 (B) 4 0.8 (C) 4 0.4 (D) 2 0.4

Description : The inside heat transfer co-efficient in case of turbulent flow of liquid in the tube side in a 1-2 shell and tube heat exchanger is increased by __________ times, when the number of tube passes is increased to 8. (A) 2 0.8 (B) 4 0.8 (C) 4 0.4 (D) 2 0.4

Last Answer : (B) 4 0.8

Hot water (0.01 m3 /min) enters the tube side of a counter current shell and tube heat exchanger at 80°C and leaves at 50°C. Cold oil (0.05 m3 /min) of density 800 kg/m3 and specific heat of 2 kJ/kg.K enters at 20°C. The log mean temperature difference in °C is approximately (A) 32 (B) 37 (C) 45 (D) 50

Description : Hot water (0.01 m3 /min) enters the tube side of a counter current shell and tube heat exchanger at 80°C and leaves at 50°C. Cold oil (0.05 m3 /min) of density 800 kg/m3 and specific heat of ... mean temperature difference in °C is approximately (A) 32 (B) 37 (C) 45 (D) 50

Last Answer : (A) 32

In case of a shell and tube heat exchanger, the minimum and maximum baffle spacing is respectively (where, D = inside diameter of the shell) (A) D/5 and D (B) D/2 and 2 D (C) D/4 and 2 D (D) D and 2 D

Description : In case of a shell and tube heat exchanger, the minimum and maximum baffle spacing is respectively (where, D = inside diameter of the shell) (A) D/5 and D (B) D/2 and 2 D (C) D/4 and 2 D (D) D and 2 D

Last Answer : (A) D/5 and D

Which of the following parameters is increased by use of finned tube in a multipass shell and tube heat exchanger? (A) Tube side pressure drop and the heat transfer rate (B) Convective heat transfer co-efficient (C) Effective tube surface area for convective heat transfer (D) All (A) (B) and (C)

Description : Which of the following parameters is increased by use of finned tube in a multipass shell and tube heat exchanger? (A) Tube side pressure drop and the heat transfer rate (B) Convective heat transfer co-efficient (C) Effective tube surface area for convective heat transfer (D) All (A) (B) and (C)

Last Answer : (D) All (A) (B) and (C)

In a shell and tube type heat exchanger, the floating tube bundle heat arrangement is used (A) In low range of temperature differences (B) In high range of temperature differences (C) Because of its low cost (D) To prevent corrosion of the tube bundles

Description : In a shell and tube type heat exchanger, the floating tube bundle heat arrangement is used (A) In low range of temperature differences (B) In high range of temperature differences (C) Because of its low cost (D) To prevent corrosion of the tube bundles

Last Answer : (B) In high range of temperature differences

For large heat transfer area requirement, shell and tube heat exchanger is preferred, because it (A) Occupies smaller space (B) Is more economical (C) Is easy to operate and maintain (D) All (A), (B) and (C)

Description : For large heat transfer area requirement, shell and tube heat exchanger is preferred, because it (A) Occupies smaller space (B) Is more economical (C) Is easy to operate and maintain (D) All (A), (B) and (C)

Last Answer : (D) All (A), (B) and (C)

In a shell and tube heat exchanger, square pitch compared to triangular pitch (A) Gives a higher shell side pressure drop (B) Gives a lower shell side pressure drop (C) Can pack more surface area into a shell of given diameter (D) None of these

Description : In a shell and tube heat exchanger, square pitch compared to triangular pitch (A) Gives a higher shell side pressure drop (B) Gives a lower shell side pressure drop (C) Can pack more surface area into a shell of given diameter (D) None of these

Last Answer : (A) Gives a higher shell side pressure drop

The advantage of using a 1 - 2 shell and tube heat exchanger over a 1 - 1 shell and tube heat exchanger is (A) Lower tube side pressure drop (B) Lower shell side pressure drop (C) Higher tube side heat transfer co-efficient (D) Higher shell side heat transfer co-efficient

Description : The advantage of using a 1 - 2 shell and tube heat exchanger over a 1 - 1 shell and tube heat exchanger is (A) Lower tube side pressure drop (B) Lower shell side pressure drop (C) Higher tube side heat transfer co-efficient (D) Higher shell side heat transfer co-efficient

Last Answer : (C) Higher tube side heat transfer co-efficient

In a shell and tube heat exchanger, the shell side fluid velocity can’t be changed by changing the (A) Tube layout (B) Tube diameter (C) Tube pitch (D) Number of baffles

Description : In a shell and tube heat exchanger, the shell side fluid velocity can’t be changed by changing the (A) Tube layout (B) Tube diameter (C) Tube pitch (D) Number of baffles

Last Answer : (B) Tube diameter

Minimum recommended baffle spacing in a shell and tube heat exchanger is about (where, D = shell diameter). (A) 0.2 D (B) 0.5 D (C) 0.66 D (D) 0.80 D

Description : Minimum recommended baffle spacing in a shell and tube heat exchanger is about (where, D = shell diameter). (A) 0.2 D (B) 0.5 D (C) 0.66 D (D) 0.80 D

Last Answer : (A) 0.2 D

It is not recommended to use a 1-2 shell and tube heat exchanger for a particular heat duty, whenever the LMTD correction factor is (A) > 0.75 (B) < 0.75 (C) < 0.50 (D) < 0.25

Description : It is not recommended to use a 1-2 shell and tube heat exchanger for a particular heat duty, whenever the LMTD correction factor is (A) > 0.75 (B) < 0.75 (C) < 0.50 (D) < 0.25

Last Answer : (B) < 0.75

The purpose of providing expansion bellows in the shell of tubular exchanger is to (A) Increase the heating load (B) Impart structural strength(C) Account for the uneven expansion of shell and tube bundles(D) Facilitate increase of shell length, if needed

Description : The purpose of providing expansion bellows in the shell of tubular exchanger is to (A) Increase the heating load (B) Impart structural strength (C) Account for the uneven expansion of shell and tube bundles (D) Facilitate increase of shell length, if needed

Last Answer : (C) Account for the uneven expansion of shell and tube bundles