Describe the tinning process. Write its two applications.

1 Answer

Answer :

Tinning: -The process of covering iron or steel sheets with a thin coat of tin to prevent it from rusting is called as tinning.

image 

Process: i) The sheet of steel to be protected is first cleaned by dilute H2SO4 acid to remove any oxide film and impurities. ii) After this it is passed through a bath of molten flux of ZnCl2 which helps the molten metal to get adhered to the metal sheet. iii) Then sheet of steel passes through a tank of molten tin. iv) Finally it is dipped in a suitable vegetable oil like palm oil to protect the hot tin coated surface against oxidation. v)Then sheet is passed through a series of hot rollers to remove any excess of tin, and make the coating uniform all over the surface of metal sheet.


Applications of tinning process: i) Tinning is used in manufacturing various types of cans for storing food stuff biscuit tins, kitchen utensils, oil, ghee, pickles, medicines, kerosene etc. because tin protects the metal from corrosion and avoids food poisoning. ii) Tin plated sheets are used for making trunks, boxes, for roofing, for vessels of storing petroleum etc. iii) Copper wire to be insulated with rubber is first tinned to protect it from sulpher attack of the rubber. iv) Tinned copper sheets are used for cooking utensils and refrigeration equipment. Cu tubes are used in refrigeration. 

Related questions

Description : Describe metal spraying process for protection of metal from corrosion .Write its two applications.

Last Answer : Process:- i) In this method, coating metal sprayed on the surface of base metal with the help of spraying gun or pistol. ii) The spraying gun consist of a duct for compressed air and is fitted with the oxy- ... 4) Coating of metals like Al, Zn, Ni, Sn, Pb etc. is made by the method of spraying.

Description : Write two applications and two properties of Rose metal.

Last Answer : Properties: 1. It is easily fusible alloy. 2. It’s melting point is 89 0C. Applications: 1. It is used for making fire – alarms, fuses wires. 2. It is used for casting dental works 3. It is used in automatic sprinkler system.

Description : Write two applications of copper.

Last Answer : 1) For making electrical wires, cables and conducting apparatus. 2) As a coinage metal and in ornaments, jewelry for making them hard. 3) For making water stills, kettles, vacuum pans, steam pipes ... such as hypsometers, colorimeters, etc. 7) For making alloys like brass, bronze, gun metal, etc.

Description : Write any two applications of silicon fluid. 

Last Answer : Applications:- 1) As a lubricant: excellent lubrication for plastic and elastomeric surfaces. 2)In polishes and chemical specialities: It is used in automobile and furniture polishes due to its high ... ,non-toxic , non-carbonizing moulds release for rubber, plastics and metal die castings. 

Description : Write two applications of Teflon

Last Answer : Applications of Teflon: i) Teflon used as capacitor dielectrics & insulating material for all kinds of windings. ii) Heat resistant materials are prepared by combining Teflon with glass cloth. iii ... . vii) Teflon coating is applied on vehicle to protect them from corrosion and scratches. 

Description : Write two applications of aluminum

Last Answer : 1) For preparing utensils, surgical instruments, heating appliances, parts of aeroplanes, containers for chemical industry etc. 2) For making electric wires and cables for transmission lines. 3) ... storing nitric acid. 13) As refractory for lining of furnace and for making refractory bricks.

Description : Write the properties and applications of epoxy resin.

Last Answer : Properties: i) They have good chemical resistance. ii) They have low shrinkage during curing. iii) They possess good electrical resistance. iv) These compounds can be used in solid and ... to their electrical resistance they are widely used in making insulators, bushings etc. for high voltage. 

Description : Write four properties and four applications of urea formaldehyde resin.

Last Answer : Properties: 1) The bond film produced by Urea - Formaldehyde resin is quite rigid & transparent. 2) It is good resistant to moisture, insects & fungi. 3) However action of acids & alkalies ... 3) Used as bonding articles in aircraft. 4) Used as bonding articles in ship building industries etc.

Description : What are applications of sherardizing process?

Last Answer : Applications:- i)Sherardizing is used especially for protecting small odd shaped steel articles like bolts, screws, nuts, threaded parts washers, valves, gauge, tools etc.against atmospheric corrosion. ... has crevices or depression and there is practically no change in the dimensions of articles.

Description : Define photo conductive polymer. Give its examples and applications.

Last Answer : Photo conductive polymer: These are the polymers which conduct electricity only in the presence of light. Examples: i) PVK or poly(N-vinyl carbazole ) ii) Poly (vinylpyrene),iii) poly(2- ... resistors are often used include camera light meters, street lights, clock radios and infrared detectors.  

Description : State two applications of lead acid storage cell.

Last Answer : Applications of lead acid storage cell: 1. Lead acid storage cellis commonly used in automobiles. 2. To Supply current for electric vehicles 3. In Gas engine ignition 4. In telephone exchanges ... hospitals 7. In broad casting stations, power stations 8. For distribution work 9. In inverters

Description : Give the applications of phenol formaldehyde resin.

Last Answer : 1) For making electric insulator parts like switches, plugs, switchboards, heater-hands, sockets for light bulb, etc. and in wire insulation. 2) Used for making moulded articles like telephone parts, ... ) In paints and varnishes. 7) It is used as hydrogen- exchanger resin in water softening.

Description : State composition, properties and applications of Tinmann’s solder

Last Answer : Composition, properties and applications of Tinmann’s solder :

Description : Describe galvanizing process with suitable diagram.

Last Answer : It is the process of coating iron or steel sheets with a thin coat of zinc to prevent it from rusting. Process: The iron or steel sheet to be galvanized is first cleaned with dilute ... rollers to remove excess zinc and in order to get uniform coating. Finally it is annealed at 6500C. 

Description : Describe Bessemerisation process with the help of chemical reaction & diagram. 

Last Answer : After smelting the molten matte is then transferred to a Bessemer converter which is a pear shaped furnace made up of steel and internally lined with lime or magnesia. It is mounted on trunnions and can be ... surface of copper hence it is called as blister copper. It is 96 to 98% pure.  

Description : Describe Bessemerization process with neat labeled diagram 

Last Answer : After smelting the molten matte is then transferred to a Bessemer converter which is a pear shaped furnace made up of steel and internally lined with lime or magnesia. It is mounted on trunnions and can ... on the surface of copper hence it is called as blister copper. It is 96 to 98% pure

Description : Describe the process of purification of aluminium by electrolytic refining with the help of neat, labelled diagram.

Last Answer : Process: 1) The electrolytic cell consists of an iron tank lined at the bottom with carbon, which serve as anode. A number of graphite rods serve as cathode. 2) The cell is filled with ... . Crude or impure Al is added to the bottom layer from time to time. The process is thus continued.

Description : Describe smelting process with neat labeled diagram.

Last Answer : Roasted copper ore is then mixed with coke & sand particles & then strongly heated at about 13500 C in a water jacketed blast furnace. At high temperature ferrous sulphide (FeS) is oxidised & ... of ferrous sulphide (FeS) is called as matte which is then removed from the lower outlet.

Description : Write two application of metal cladding process.

Last Answer : Applications : 1) Al clad sheets used in aircraft industry in which a plate of duralumin is sandwiched between two layers of 99.5% pure Al. 2) Cu clad steel wire is obtained by ... cu-tube is used for electrical conductors possessing combining strength of steel with the high conductivity of Cu.

Description : Write two points of similarity between sherardizing and galvanising process.

Last Answer : 1) Sherardizing and galvanizing are the processes of avoiding corrosion of metal. 2) Zinc is used as coating metal on iron base metal.

Description : Describe electrolytic reduction of alumina.

Last Answer : i) Aluminium is extracted from alumina by electrolysis of mixture of alumina (20%) , Cryolite (60%) & Calcium fluoride (20%). Addition of cryolite& fluorspar not only makes alumina a ... set free at the cathode is removed periodically in the molten condition from bottom of the cell.

Description : Define cementation. Describe sherardizing with help of neat labeled diagram

Last Answer : Cementation: Cementation is the process in which metal coatings are obtained by heating the base metal in a revolving drum containing a powder of the coating metal.   Process: i) The iron articles ... iron forming Fe - Zn alloy at the surface which protects iron surface from corrosion.   

Description : Describe construction and working of H2-O2 fuel cell.

Last Answer : Construction :- )One of the simplest & most successful fuel cell is hydrogen oxygen fuel cell. ii) It consists essentially of an electrolytic solution such as 25% KOH or NaOH ... . Hydrogen & oxygen gases are bubbled through the anode & cathode compartment respectively.

Description : Describe construction and working of Daniel cell.

Last Answer : Answer : Construction: It consists of zinc electrode dipped in ZnSO4 Solution & Copper electrode dipped in CuSO4 solution. The two solutions are separated by a porous pot. The two solutions can seep ... as Cu & hence copper electrode becomes positively charged. The emf of cell is 1.1 volt.

Description : Describe construction and working of dry cell.

Last Answer : Construction: It consists of zinc container (vessel) which acts as an anode. Cathode is a Graphite rod. It acts as inert electrode. The Graphite rod is surrounded by a paste of MnO2 (Manganese dioxide) ... Working At zinc anode: - Dissolution of zinc electrode to form zinc ions

Description : Describe the hydrogen evolution mechanism of immersed corrosion

Last Answer : Steel tank: - Anode Cu - strip:- Cathode These types of corrosion occur usually in acidic environments, like industrial waste, solutions of non - oxidizing acids (like HCl). Process: A ... steel tank in contact with copper is corroded most with the evolution of hydrogen gas. 

Description : Describe construction and working of hydrogen oxygen fuel cell.

Last Answer : Construction:- 1. It consists essentially of an electrolytic solution such as 25% KOH or NaOH solution, & two inert porous electrodes (like porous carbon) containing suitable catalyst. ... & oxygen gases are bubbled through the anode & cathode compartment respectively.

Description : Define specific conductance. Write its unit.

Last Answer : Specific conductance is the conductance offered by 1 cm3 of the substance or 1ml solution.  OR The conductance offered by a solution or a conducting material having unit length & unit area of cross ... conductance. Unit of specific conductance: ohm-1 cm-1 or mhos-cm-1 or S.cm-1

Description : Define the term equivalent conductance. Write its unit

Last Answer : Equivalent conductance (λv): It is the conductance of the solution containing 1 gm equivalent of solute / electrolyte when placed between two sufficiently large electrodes 1 cm apart. Unit: ohm-1 cm2 / equivalent OR mhos.cm2 /equivalent 

Description : Write two properties and two uses of Bakelite.

Last Answer : Properties Uses Hard,Rigid,strong,scratch resistant & brittle material. insulation of electrical wires & cables electrical switches, switch board sockets, plugs for ... Rolling mills, Decorative laminates wall covering & industrial laminates for electrical parts. 

Description : Write two characteristics and two uses of Ni-Cd battery.

Last Answer : Characteristics: 1. The e.m.f. of cell is 1.4 V when fully charged. 2. It has low internal resistance & longer life span (5 years). 3. It is expensive in cost. 4. It can be ... lighting and air conditioning because of its long life & low maintenance cost. 3. It is widely used in calculators.

Description : Define adhesive. Write two characteristics of Adhesive.

Last Answer : Adhesives- Any substance which is capable of holding the materials together by surface attachment is called as an adhesive Characteristics:-  i) Adhesive should form rigid, strong and durable bond. ii ... the adhesion property on storage. v) It should be resistant to heat, chemicals and water.  

Description : Write any two examples of sacrificial anodic protection.

Last Answer : Examples: 1) To protect buried water or gas pipelines. 2) To protect buried cables. 3) To protect hot water tank, etc. 4) Mg or Zn rods are bolted along the sides of ship, hot water ... protect open water box coolers. 6) To protect water tanks. 7) To protect transmission line towers, etc. 

Description : Write any two advantages of Adhesives.

Last Answer : i) Adhesives have an advantage of joining material such as glass & metal, metal metal, metal & plastic, plastics-plastic, ceramic & ceramic. ii) Surfaces are easily & rapidly attached to each ... are leak proof for gases & liquids. So adhesive bonding is used in preparing water tight wood boats

Description : Write the action of Nitric acid on Aluminium.

Last Answer : Aluminium metal does not react with dilute as well as concentrated Nitric acid 

Description : Write the action of water on Aluminium.

Last Answer : Pure aluminium is not affected by pure water. However, impure aluminium is readily corroded by water containing salts (seawater). It decomposes boiling water with evolution of hydrogen.

Description : Write the mechanism of corrosion of metal due to action of oxygen.

Last Answer : Mechanism: Metallic surfaces when exposed to air undergo oxidation and the process of corrosion is represented by the equation.   A thin oxide layer is formed on the metal surface and the nature of this film decides further action depending upon the film so produced.   

Description : Write any four uses of aluminium.

Last Answer : 1) For preparing utensils, surgical instruments, heating appliances, parts of aeroplanes, containers for chemical industry etc. 2) For making electric wires and cables for transmission lines. 3) ... furnace and for making refractory bricks. 14) For preparation of mirrors for telescope

Description : Write the different types of oxide films formed on the metal surface. Explain the oxide film which is more protective against corrosion.

Last Answer : Types of oxide films 1. Stable porous oxide film 2. Stable non porous oxide film 3. Unstable oxide film 4. Volatile oxide film i) Stable nonporous oxide film ii) Unstable oxide films are protective ... . Example: - Such type of oxide film is formed in the metals like Ag, Au, and Pt.

Description : Write four characteristics of good paint.

Last Answer : i) It should be able to resist the atmospheric conditions. ii) It should have desired consistency. iii) It should have high hiding power. iv) Its film should be washable. v) Its film ... adherent, durable and glossy film.  vii) When paint is applied on a metal, it should resist corrosion.

Description : Define atmospheric corrosion. Write mechanism of atmospheric corrosion with diagram.

Last Answer : Atmospheric corrosion: This type of corrosion occurs when metal surface comes in immediate contact directly with atmospheric gases like O2, Cl2, Br2, I2, H2S, CO2, SO2, NO2 etc.

Description : Write the action of Conc. HNO3 on Aluminium metal.

Last Answer : Aluminum metal does not react with dilute as well as concentrated Nitric acid.

Description : Write the action of water on copper.

Last Answer : Water at ordinary temperature has no action on copper. If it is heated to white heat, steam gives Cupric oxide.

Description : Define the term metallurgy. Name the process of extraction of Aluminium. 

Last Answer : Metallurgy:-The process of extraction of metal from its ore economically & profitably is called as metallurgy. The process used for extraction of Aluminium metal is Bayer’s process, Electrolytic reduction of alumina, Electrolytic refining. 

Description : Explain discharging and charging process of lead acid storage cell. 

Last Answer : Discharging: - While discharging chemical energy gets converted into electrical energy. At anode: - The lead electrode loses electrons, which flow through the wire.   Lead sulphate is precipited at ... are reversed by passing an external e.m.f. greater than 2 volts from a generator.  

Description : Draw diagram and explain sherardizing process

Last Answer : Process: i) The iron articles (bolts, screws, nails etc) to be coated are first cleaned and then packed with Zn dust and ZnO powder in a steel drum, which is provided with ... protecting small steel articles like bolts, screws, nuts, threaded parts, washers, valves, gauge, tools etc.

Description : Define glass. Give its two characteristics.

Last Answer : Glass is amorphous material which is a mixture of silicates, phosphates, borates and other material with 50-80-% silica . Characteristics: 1) Glass is most widely used as an ... high electric constant. 5) Pyrex glass is most chemically stable and having excellent electrical properties.

Description : Define paint. Give its two properties

Last Answer : Paint: - Paint is a mechanical dispersion mixture of one or more pigment in a vehicle. Properties of paint: 1) Paint imparts opacity and colour to the surface on which it is applied. 2) It ... and weather. 4) Paint imparts luster, gloss and durability to the surface on which it is applied.

Description : Give the composition of rose metal and its one application.

Last Answer : Composition: Bi = 50%  Pb = 28%  Sn = 22% Applications:- 1.It is used for making fire alarms. 2.It is used in electrical fuse wires. 3.It is used for casting for dental works. 4.It is used in automatic sprinkler system.

Description : Name the sequential steps involved in extraction of copper from its copper pyrite ore.

Last Answer : sequential steps involved in extraction of copper from its copper pyrite ore