“CNC machine is having higher productivity than general lathe machine” Justify the statement.

1 Answer

Answer :

CNC machining and conventional machining aim to achieve the same end, and both start with a raw chunk of metal or plastic and shape it into a part. “CNC machine is having higher productivity than general lathe machine” because the most basic difference between the two is the automation of CNC versus the manual nature of conventional lathe machine. With CNC, a skilled employee programs software to cut the part. With conventional, a skilled employee takes all the steps to setup and operate the machine. In the manual situation, a highly skilled operator must also set the gears, whereas CNC machining does not use gears. Imagine a hypothetical part, for example. A component needs concave and convex arcs, imperial and metric threads and two tapers of differing degrees. An automated CNC machine would use three tools to cut the part, while the conventional machine would require five tools and no doubt more time.

Related questions

Description : Explain working principle of CNC Machine.

Last Answer : Working principle of CNC Machine: In CNC machine, tape reader or any other input media is used for entry of part program. In CNC, entire program is first feed to the inbuilt computer memory. Once the ... . the part programmes can be stored in the memory of the computer and used in future.  

Description : State machine reference point for CNC. 

Last Answer : The machine reference point – R The position of the reference point R is determined by the manufacturer. The value of machine reference co-ordinates XMR and ZMR are fixed and cannot be changed by the user. The machine reference point serves for the calibration of the measuring system.

Description : Define NC and CNC machine.

Last Answer : NC Machine: A system in which actions are controlled by direct insertions of numerical data at some point. or In simple words, Numerical Control Machines means machine controlled by number ... numerical control in which a dedicated computer is used to perform all the basic NC functions.

Description : Explain axes identification of CNC machine with neat sketch

Last Answer : The first axis to be identified is the Z axis. This is then followed by the X and Y axes respectively. Z axis and motion: Location: The Z axis motion is either along the spindle axis or ... which advance right-hand screws in the positive X, Y and Z directions respectively. 

Description : State function of ATC in CNC machine.

Last Answer : An Automatic tool changer or ATC is used in computerized numerical control (CNC) machine tools to improve the production and tool carrying capacity of the machine. ATC changes the tool very quickly, reducing the non-productive time.

Description : Differentiate between conventional machines and CNC machine.

Last Answer : Answer: 

Description : State the various advantages and limitations of CNC machine. 

Last Answer : Advantages of CNC Machines:-  [1] Greater machine utilization. [2] Complex machining operations can be easily done. [3] It gives high degree of accuracy. [4] It requires less inspection. [5] ... tooling cost. 6) Temperature, humidity & dust must be affect machining. 7) Initial cost is high. 

Description : Name four component of CNC machine and write their functions.

Last Answer : Components of CNC machines The various components of CNC system are :- 1) Program Input Device:- It is the medium of transmitting the part program to the computer. Three commonly used program input ... to facilitate a two way communication between the user, CNC system and the machine tool.

Description : State the function of G00, G94, M08 and M30 used in CNC part programming. 

Last Answer : 1) G00 :- Rapid Traverse Function G00 is the basic G-code for CNC programming to initiate rapid motion mode i.e used for quickly positioning the tool. G00 can be used where the tool is not ... production. As soon as the program ends he can place the next component and start the next cycle. 

Description : What are the application of CNC machines?.

Last Answer : Drill press Milling and turning centres Boring machines Surface grinders Manufacturing industries etc.

Description : What are the factors considered while selecting the components for machining on CNC machines?

Last Answer : Following are the factors to be considered in selecting components of CNC machines? 1. High precision and repeatability. 2. Reliability. 3. Efficiency -To meet the requirement of high precision. ... should be such that removal of swarf is easy and the chips do not fall on the slideways.

Description : State salient features of CNC machines.

Last Answer : Salient Features of CNC machines .. 1. A part program can be fed to the controller unit through a keyboard. 2. The part program once entered can be used again and again. That is why ... control unit allows compensation for any changes in the dimensions of cutting tools caused due wear or otherwise. 

Description : State advantages of CNC over NC.

Last Answer : Advantages of CNC over NC 1. Complex machining operations can be easily done. 2. It requires less inspection. 3. It reduces scrap & waste. 4. It gives high production rate. 5. ... is available in CNC lathe which gives idea about job. This feature is not available in conventional machine 

Description : Write CNC program format with meaning of each term.

Last Answer : N001 G01 X12345 Y06789 M03 EOB 1. N001 represents the sequence number of the operation. 2. G01 represents linear interpolation 3. X12345 will move the table 1.2345 in. in a positive direction along the X axis. ... in. along the Y axis. 5. M03 Spindle on CW. 6. EOB End of Block

Description : With the help of block diagram explain closed loop control CNC system. 

Last Answer : Special motors called servos are used for executing machine movements in closed loop system. The name indicates that the closed loop control system has a loop that is closed as shown in fig. ... to the drive unit and the cycle repeats until there is no error signal from the comparator.

Description : Explain following constructional details of CNC machines with neat sketches. (i) Hydrostatic slideways (ii) Recirculating ball screw and nut

Last Answer : (i) Hydrostatic slideways: In hydrostatic slideways, air or oil is pumped into small pockets or cavities into the carrieage or slides which are in contact with the slide ways. The pressure of ... nut strokes on the screw shaft, the balls repeat the same recirculation inside the return tube. 

Description : Describe procedural steps for developing CNC part programme. 

Last Answer : Procedure for developing part program There are two methods of part programming: manual part program and computer assisted part programming. Manual part programming: 1. To prepare a part program using the ... . 5. The NC system machines (makes) the part according to the instructions on tape. 

Description : With neat sketch explain the working principle of CNC machines. 

Last Answer : Working Principle of CNC machine:- A CNC machine also has a tape reader or any other input media for entry of the part program. CNC uses the part program in a different manner though there is ... to the reference. These two signals are compared and necessary action is controlled.   Or  

Description : Give the classifications of CNC machines according to number of axes. 

Last Answer : Answer: Classification of CNC machines according to number of axes 1. 2 axes CNC Machine 2. 3 axes CNC Machine 3. 4 axes CNC Machine 4. 5axes CNC Machine

Description : Draw and explain axis configuration as per ISO, for horizontal spindle CNC machines.

Last Answer : Axis Configuration for Horizontal Spindle CNC Machines: The first axis to be identified is the Z axis. This is then followed by the X and Y axes respectively. Z Axis and ... are in the directions which advance right-hand screws in the positive X, Y and Z directions respectively.  

Description : Explain any four reference position used on CNC machines. 

Last Answer : Reference positions used on CNC machine:   There are three reference positions on CNC machine: 1. Machine zero point 2. Work zero point 3. Tool home position 4.Reference point 1. ... by limit switches. The slide positions are reported to the control by the slides approaching.

Description : Name the various tools used in CNC turning centre. Explain any one in detail.

Last Answer : Tools used on Turning Centre: 1. External Turning Tools: 2. Boring Bars:   3. Drills:   4. Threading Tools:   5. Parting Tools:   A. On the Basis of Cutting Tool Construction: ( ... (HCS). (c) Cast alloy. (d) Cemented carbide. (e) Ceramics. (f) Boron Nitride. (g) Diamond. 

Description : Differentiate between CNC and DNC machines.

Last Answer : Differentiate between CNC and DNC machines: S. N. CNC DNC 1 In CNC, Far off controlling of operation is not possible DNC facilitates far-flung control  2 ... DNC now not only controls the equipment; however, also serves as a part of administration statistics system.

Description : Classify CNC machines.

Last Answer : Classification of CNC machines. A. According to control loop feedback system: 1) Open - loop system 2) Closed - loop system B. According to type of tool motion control system: 1) Finite ... D. According to type of controller: 1) NC based controller system 2) CNC based controller system

Description : State four advantages of CNC machines over conventional machines.

Last Answer : Advantages of CNC machines over conventional machines: 1) Greater machine utilization. 2) Complex machining operations can be easily done. 3) It gives high degree of accuracy. 4) It requires less ... is reduced. 15) Elimination of special jigs and fixtures. 16) Accurate costing & scheduling. 

Description : In which machine we get feedback? a.Lathe machine b.NC machine c.CNC machine d.Milling machine

Last Answer : c.CNC machine

Description : A CNC Lathe is usually a machine tool with Z axes is….. a.Line Joining origin and vertical movement b.Line perpendicular to Y axis c.Both A & B d.Line Joining Chuck centre & tail stock centre

Last Answer : d.Line Joining Chuck centre & tail stock centre

Description : “Surface cleaning is necessary for machined parts.” Justify the statement. 

Last Answer : Necessity of Surface cleaning: Components, particularly those made of steel, get contaminated during and after production. Scale is formed on components after hot working. Castings get contaminated with sand. In workshop ... (b) to carry out further operations, and (c) to put it to practical use.

Description : Where can I buy parts for a CNC lathe?

Last Answer : Chances are if you search for CNC Lathe on ebay or Craigslist you'll be able to find out what you need. There are a variety of equipment available on these sites.

Description : Sketch axis orientation for CNC lathe.

Last Answer : Fig. Axis Orientation of CNC Lathe 

Description : Describe briefly, hand forging and machine forging. 

Last Answer : Hand Forging: [1] Hand forging is the oldest type of metal working process and has influenced the formation of other materials through the age. [2] Smith forging was formerly the process ... the height from which they fall, the higher will be intensity of blow the hammer will provide.

Description : Sketch and describe the following press operations: 1. Punching 2. Shearing and 3. Trimming

Last Answer : (i) Punching : In punching operation, a hole is the desired result. The size of hole is determined by the size of punch and clearance is allowed on the die. The figure shows the ... still hot for maximum efficiency; therefore it is usually incorporated into the larger production process.

Description : Describe with sketch the surface treatment process used to built-up worn out metal components of automotive engines.

Last Answer : Metal spraying is to build-up worn out metal components of automotive engines.   Metal Spraying of metalizing literally means to treat with or coat with a metal or metallic compound. Metalizing as ... being coated, by compressed air. A sectional view of metal spraying gun is shown in fig.  

Description : Explain the shielded metal arc welding (SMAW) processes with neat sketch. State its two advantages and disadvantages.

Last Answer : Working  : Shielded metal arc welding uses a metallic consumable electrode of a proper composition for generating arc between itself and the parent work piece. The molten electrode metal fills the weld ... . 2. Weld may contain slag inclusions 3. Fumes make difficult the process control.

Description : Explain with sketch construction and application of progressive die.

Last Answer : OR Construction A progressive die consists of the following parts.: 1. Stop 2. Sheet metal 3. Pilot 4. Blanking punch 5. Ram 6. Piercing punch 7. Stripper Plate 8. Die ... such as automotive, electronics and appliances. Example car brake caliper, washer, lid of a beverage can etc.

Description : Explain the resistance spot welding process with neat sketch. State its two advantage and disadvantage. 

Last Answer : Resistance Spot welding: Spot welding is employed to join overlapping strips, sheets or plates of metal at small areas .The pieces are assembled between two electrodes, which must possess high electrical & thermal ... for making the RSW a success. 4. The thick jobs are not easy to weld. 

Description : Draw neat labeled sketch of ply press.

Last Answer : sketch of ply press

Description : Draw flatter and Fuller. State its use in forging.

Last Answer : 1. Fuller: Use of Fuller: Fuller is a forging tool, used to spread the metal. The fuller is placed against the metal stock, and then either the fuller or the stock is struck ... are used to give smoothness and accuracy to articles which have already been shaped by fullers and swages. 

Description : Explain seam welding process with the help of neat sketch.

Last Answer : Seam Welding is a Resistance Welding (RW) process used for producing continuous joint of overlapping sheets by passing them between two rotating electrode wheels. Heat generated by the electric current flowing through ... the electrodes and cool the work rapidly to speed up the operation.    

Description : List the materials used in press work for automobile components parts with example.

Last Answer : Materials used in press work: 1) Aluminium, 2) Copper, 3) Brass, 4) Mild Steel, 5) Galvanized iron (G.I) sheets, 6) Duralumin, 7) Y-alloys, 8) Naval Brass, 9) Cartridge Brass, ... 8) Carburettor bodies 9) Valves 10) Combustion Chamber 11) Cylinder heads , blocks,  12) Gear box cases

Description : Explain the following press operations (a) Punching (b) Drawing

Last Answer : a) Punching: In punching operation, a hole is the desired result. The size of hole is determined by the size of punch and clearance is allowed on the die. The figure shows the spacing of hole on plate2 ... between punch and die is greater. [5] The drawing operation is illustrated in Fig.  

Description : Explain drop forging with neat sketch. 

Last Answer : Drop Forging Process: Drop forging is carried out by using drop hammers. They are board or gravity hammer, air lift hammer and power drop hammer. Anvil of drop forging hammer is attached to the frame ... [5] This energy will be delivered to the metal work-piece to produce plastic deformation.  

Description : State the meaning of G90, G91.

Last Answer : Meaning of following G-Codes: G90 :- Absolute Dimensioning G91:- Incremental Dimensioning

Description : Define Soldering. Give one application of soldering. 

Last Answer : Definition of Soldering:- Soldering is a method of uniting two or more piece of metal by means of a fusible alloy or metal, called solder, applied in the molten state. Applications of Soldering ... 9. Refrigeration and plumbing machine tools components,  10. Copper foil in stained glass work. 

Description : Give Classification of Presses.

Last Answer : 1. Classification on the basis of source of power. Manual Presses.  Mechanical presses. Hydraulic Presses. Pneumatic Presses. 2. Classification on the basis of number of slides. Single ... - Frame Presses. Gap Frame Presses. Straight Side Presses. Horn Presses. Inclibable Press

Description : Enlist any four forgeable materials.

Last Answer : Following are the forgeable materials; Forgeable Materials:  1) Aluminium alloys 2) Magnesium alloys 3) Copper alloys. 4) Carbon and low alloy steels 5) Martensitic stainless steels 6) ... ) Columbium alloys 10) Tantalum alloys 11) Molybdenum alloys 12) Tungsten alloys 13) Beryllium.

Description : What is interpolation? State its types. Explain linear interpolation with neat sketch

Last Answer : Definition : When the feed rates of individual axis are not constant and they vary continuously through the move it is called interpolation. Following are the types of interpolation: 1. G00- Rapid Traverse 2. ... to clear the job for loading /Unloading N9 M02 EOB  Programme End.  

Description : Explain buffing process with neat sketch. 

Last Answer : Buffing process :- Buffing is used to give a much higher, lustrous, reflective finish that cannot be obtained by polishing. The buffing process consists in applying very fine ... sporting items, tools, store fixtures, commercial and residential hardware and household utensils and appliances. 

Description : List various surface finishing processes. Explain lapping.

Last Answer : List of Surface Finishing Processes: [1] Grinding [2] Honing [3] Lapping [4] Burnishing [5] Buffing [6] Polishing Lapping Lapping is basically an abrasive process in which ... constantly changing. The effective path is of cycloid in nature. Figure shows the lapping process.  

Description : Explain metal spraying process and give two applications.

Last Answer : Metal praying of metalizing literally means to treat with or coat with a metal or metallic compound. Metalizing as a process normally includes the preparation of base material, the spraying on ... Its other applications are in having decorative films, reflecting surfaces and special metal forms.