Enlist press operations . Explain lancing and piercing. 

1 Answer

Answer :

Press Operations:

[1] Cutting or Shearing Operations: Blanking, Punching, Piercing, Notching, perforating, trimming, shaving, slitting, lancing.

[2] Bending Operation: Angle bending

[3] Forming Operations: Flanging, curling, wiring, tube forming, stretch forming, embossing

[4] Drawing Operations: Cupping, redrawing, Reverse redrawing, deep drawing, panel drawing, bulging. 

[5] Reducing Operations: Ironing, necking, redrawing

[6] Squeezing Operation: Coining, sizing, swaging, hot pressing.


Lancing operation:

The lancing is the operation of cutting a sheet metal through part of its length and then bending the cut portion. It is the operation of cutting through a metal sheet partially without removing any material, in which a hole is partially cut and then one side is bent down to form a sort of tab or louver. Since no metal is removed, there will be no scrap. This operation commonly incorporates a single shear angle on the face of the punch.

image


Piercing: The piercing is the operation of production of hole in a sheet metal by the punch and the die. The materials punched out to form the hole constitute the waste. The punch point diameter in the case of piercing is less than or equal to the work material thickness. The punch governs the size of the hole and clearance is provided on the die. Figure shows punch and die set for piercing. 

image

Related questions

Description : Explain blanking and piercing operation performed by press. 

Last Answer : Blanking: The blanking is the operation of cutting of flat sheet to the desired shape. The piece detached from strip is known a blank. The metal punched out is the required product and the plate with the ... hole and clearance is provided on the die. Fig. shows punch and die set for piercing.  

Description : Enlist any four operations carried out in forging process and explain fullering with neat sketch.

Last Answer : Operations carried out in forging process:  a) Upsetting b) Drawing Down c) Setting down d) Welding e) Bending f) Cutting g) Punching Fullering: In ... sledge hammer. The force is applied on the top fuller which results in decreasing the cross section at that point.

Description : Enlist any four merit and demerits of mechanical press

Last Answer : Merit :- 1. Machine structure is rational and small. 2. It is very easy to operate and it operate at a high utilization ratio. 3. Less cost of machine 4. Simple in construction. ... capacity. 3. Limited stroke length. 4. The force does not remain constant throughout the stroke.

Description : Enlist the different materials used in press work for automobile application. 

Last Answer : Answer: Materials used in press work  1) Aluminium, 2) copper, 3) brass, 4) mild steel, 5) Galvanized iron (G.I) sheets, 6) Duralumin, 7) Y-alloys, 8) naval brass, 9 ... ) Babbitt metal, 11) stainless steel & its alloys, 12) Different types of steels & its alloys.

Description : Enlist four press components used in automobiles. 

Last Answer : The various Pressed Products used in Automobiles are: 1) Gears 2) Crank Shafts 3) Automobile panels 4) Wires 5) Frames and Chassis 6) Connecting Rods 7) Springs 8) Carburetor bodies 9) Valves 10) Combustion Chamber 11) Cylinder heads & blocks 12) Gear box cases etc.

Description : Enlist any four pressing operations.

Last Answer : Pressing Operations are as follows: a) Blanking b) Punching c) Notching d) Perforating e) Trimming f) Shaving g) Slitting h) Lancing i) Bending j) Drawing k) Squeezing

Description : Explain the following press operations (a) Punching (b) Drawing

Last Answer : a) Punching: In punching operation, a hole is the desired result. The size of hole is determined by the size of punch and clearance is allowed on the die. The figure shows the spacing of hole on plate2 ... between punch and die is greater. [5] The drawing operation is illustrated in Fig.  

Description : Sketch and describe the following press operations: 1. Punching 2. Shearing and 3. Trimming

Last Answer : (i) Punching : In punching operation, a hole is the desired result. The size of hole is determined by the size of punch and clearance is allowed on the die. The figure shows the ... still hot for maximum efficiency; therefore it is usually incorporated into the larger production process.

Description : Explain piercing operation. 

Last Answer : Piercing: The piercing is the operation of production of hole in a sheet metal by the punch and the die. The materials punched out to form the hole constitute the waste. The punch point diameter in the ... hole and clearance is provided on the die. Fig. shows punch and die set for piercing.  

Description : Define blanking and piercing.

Last Answer : Blanking: The blanking is the operation of cutting of flat sheet to the desired shape. The metal punched out is the required product and the plate with the hole left on the die goes as waste.  ... metal by the punch and the die. The materials punched out to form the hole constitute the waste.

Description : Enlist any four forgeable materials.

Last Answer : Following are the forgeable materials; Forgeable Materials:  1) Aluminium alloys 2) Magnesium alloys 3) Copper alloys. 4) Carbon and low alloy steels 5) Martensitic stainless steels 6) ... ) Columbium alloys 10) Tantalum alloys 11) Molybdenum alloys 12) Tungsten alloys 13) Beryllium.

Description : Enlist die accessories and state function of knock out

Last Answer : Die Accessories are as follows: 1) Stops a)Button stop b) Lever stop 2) Pilot a)Direct pilot b)Indirect Pilot 3) Knock out 4) Strippers a) Fixed stripper b) Spring ... Pad Knock out: The function of knock out is to eject the finished components from the die cavity. 

Description : Describe buffing process and enlist its any two applications.

Last Answer : Buffing process :- Buffing is used to give a much higher, lustrous, reflective finish that cannot be obtained by polishing. The buffing process consists in applying very fine abrasives with ... , tools, store fixtures, commercial and residential hardware and household utensils and appliances.

Description : Define soldering process and enlist any two applications.

Last Answer : Soldering: Soldering is a method of joining two or more piece of metal by means of a fusible alloy or metal, called solder, applied in the molten state. Applications: 1. Circuitry ... gutters, 9. Refrigeration and plumbing machine tools components, 10. Copper foil in stained glass work.

Description : Enlist any four forging components.

Last Answer : Forging Components:  1. Connecting rod  2. Crankshaft  3. Camshaft  4. Alloy wheel  5. Drive shafts  6. Clutch hubs  7. Universal joints  8. Hand Tools

Description : Enlist any four demerits of VMC 

Last Answer : 1) Need to knowledge of coding i.e difficult  2) need to proper skilled  workers 

Description : Enlist any four demerits of soldering

Last Answer : 1) Strength of soldered joint is low. 2) Soldered joint cannot be used in high temperature applications. 3) Limitation for joining large sections. 4) Careful removal of flux residual is required to prevent corrosion. 5) Flux may contain toxic components.

Description : Enlist names of any four parts of automobile that can be manufactured by forging.

Last Answer : Following are few automotive components that can be manufactured by forging Process: 1. Connecting rod 2. Crankshaft 3. Camshaft 4. Gears 5. Alloy wheel

Description : Name the types of dies used in press work. Explain any one with neat sketch.

Last Answer : The various types dies used in press work are: 1. Types of dies according to operations performed (i) Shearing (ii) Bending (iii) Drawing (iv) Squeezing 2. Types of ... giving output. These dies are simple in construction and can manufacture by conventional machining processes.     

Description : Explain material used in press work for automobile applications

Last Answer : Answer:  Materials used in press work 1) Aluminium, 2) copper, 3) brass, 4) mild steel, 5) Galvanized iron (G.I) sheets, 6) Duralumin, 7) Y-alloys, 8) naval brass, 9) cartridge brass, 10) Babbitt metal, 11) stainless steel & its alloys, 12) Different types of steels & its alloys. 

Description : Explain fly press with neat sketch.

Last Answer : Fly Press : [1] It is simplest type of all presses, called as hand press / ball press/single side fly press. [2] It consists of robust cast iron frame. Top portion of frame forms the nut ... adjusted with help of Stop Collar / Arrestor. Advance type of fly press is double side Press. 

Description : Explain press forging with neat sketch. 

Last Answer : Press Forging: In press forging, impression dies are used in which partd are made by plastically deforming a metal blank into die avities by slow squeezing action. The forging pressure builds up from the ... they are generally employed for non-ferrous alloys weighting from upto about 135 N. 

Description : Explain Blanking operation on press with neat sketch.

Last Answer : Blanking Operation:  1. It is the operation of cutting of flat sheet to the desired shape.  2. The metal punched out (i.e. blank) is the required product & the plate with hole left on ... is governed by size of die and the clearance left on the punch.  Fig. shows blanking operation

Description : Explain drawing operation on press with neat sketch.

Last Answer : Drawing Operation:  1. The drawing is the operation of production of cup shaped parts from flat sheet metal blanks by bending and plastic flow of the metal.  2. The blank is placed on die ... , clearance between punch and die is greater. The drawing operation is illustrated in Fig. 

Description : Draw neat labeled sketch of ply press.

Last Answer : sketch of ply press

Description : List the materials used in press work for automobile components parts with example.

Last Answer : Materials used in press work: 1) Aluminium, 2) Copper, 3) Brass, 4) Mild Steel, 5) Galvanized iron (G.I) sheets, 6) Duralumin, 7) Y-alloys, 8) Naval Brass, 9) Cartridge Brass, ... 8) Carburettor bodies 9) Valves 10) Combustion Chamber 11) Cylinder heads , blocks,  12) Gear box cases

Description : Name the different types of presses used in industry. State the working principle of press. 

Last Answer : Types of presses used in industry: According to Source of power to ram: 1. Crank 2. Cam 3. Eccentric 4. Power screw 5. Rack and pinion 6. Toggle 7. ... ) hydraulic, mechanical, pneumatic and respectively working on principle of Pascal law, Mechanical Pressure and Pneumatic Pressure.

Description : Draw the neat sketch of fly press. Give the functions of important parts of it. 

Last Answer : Answer: OR Functions of important parts of Fly Press. 1. Ram : This is main operating part of the press which works directly during processing of a workpiece. Ram ... : A die is a specialized tool used in manufacturing industries to cut or shape material mostly using a press 

Description : Specify a Press Size required for sheet metal work.

Last Answer : Specification of Press Size: Shut Height- The space available between the press bed or bolster and the slide or ram is called the shut height. It is always measured with the press shut or ... motion. Stroke length relates to speed ranges, the longer the stroke the slower the press speed range.

Description : Compare drop forging and press forging. 

Last Answer : Comparison of Drop Forging and Press Forging: 

Description : Explain the shielded metal arc welding (SMAW) processes with neat sketch. State its two advantages and disadvantages.

Last Answer : Working  : Shielded metal arc welding uses a metallic consumable electrode of a proper composition for generating arc between itself and the parent work piece. The molten electrode metal fills the weld ... . 2. Weld may contain slag inclusions 3. Fumes make difficult the process control.

Description : Explain with sketch construction and application of progressive die.

Last Answer : OR Construction A progressive die consists of the following parts.: 1. Stop 2. Sheet metal 3. Pilot 4. Blanking punch 5. Ram 6. Piercing punch 7. Stripper Plate 8. Die ... such as automotive, electronics and appliances. Example car brake caliper, washer, lid of a beverage can etc.

Description : Explain the resistance spot welding process with neat sketch. State its two advantage and disadvantage. 

Last Answer : Resistance Spot welding: Spot welding is employed to join overlapping strips, sheets or plates of metal at small areas .The pieces are assembled between two electrodes, which must possess high electrical & thermal ... for making the RSW a success. 4. The thick jobs are not easy to weld. 

Description : Explain seam welding process with the help of neat sketch.

Last Answer : Seam Welding is a Resistance Welding (RW) process used for producing continuous joint of overlapping sheets by passing them between two rotating electrode wheels. Heat generated by the electric current flowing through ... the electrodes and cool the work rapidly to speed up the operation.    

Description : Explain drop forging with neat sketch. 

Last Answer : Drop Forging Process: Drop forging is carried out by using drop hammers. They are board or gravity hammer, air lift hammer and power drop hammer. Anvil of drop forging hammer is attached to the frame ... [5] This energy will be delivered to the metal work-piece to produce plastic deformation.  

Description : What is interpolation? State its types. Explain linear interpolation with neat sketch

Last Answer : Definition : When the feed rates of individual axis are not constant and they vary continuously through the move it is called interpolation. Following are the types of interpolation: 1. G00- Rapid Traverse 2. ... to clear the job for loading /Unloading N9 M02 EOB  Programme End.  

Description : Explain buffing process with neat sketch. 

Last Answer : Buffing process :- Buffing is used to give a much higher, lustrous, reflective finish that cannot be obtained by polishing. The buffing process consists in applying very fine ... sporting items, tools, store fixtures, commercial and residential hardware and household utensils and appliances. 

Description : List various surface finishing processes. Explain lapping.

Last Answer : List of Surface Finishing Processes: [1] Grinding [2] Honing [3] Lapping [4] Burnishing [5] Buffing [6] Polishing Lapping Lapping is basically an abrasive process in which ... constantly changing. The effective path is of cycloid in nature. Figure shows the lapping process.  

Description : Explain metal spraying process and give two applications.

Last Answer : Metal praying of metalizing literally means to treat with or coat with a metal or metallic compound. Metalizing as a process normally includes the preparation of base material, the spraying on ... Its other applications are in having decorative films, reflecting surfaces and special metal forms. 

Description : Explain forming and punching operation with neat sketch.

Last Answer : Forming: Forming processes are particular manufacturing processes which make use of suitable stresses (like compression, tension, shear or combined stresses) to cause plastic deformation of the materials to produce ... metal from being lifted along with the punch 3 after punching operation.   

Description : Explain blanking operation. 

Last Answer : Blanking: The blanking is the operation of cutting of flat sheet to the desired shape. The piece detached from strip is known a blank. The metal punched out is the required product and the plate ... die and the clearance is left on the punch. Blanking is always performed as the first operation. 

Description : Explain Closed loop and Open loop system with sketch. 

Last Answer : Closed Loop System: [1] The name indicates that the closed loop control system has a loop that is closed as shown in figure. [2] A feedback device is used for this purpose. This makes ... system is generally used in point-to-point systems where the accuracy requirements are not critical. 

Description : Explain working principle of CNC Machine.

Last Answer : Working principle of CNC Machine: In CNC machine, tape reader or any other input media is used for entry of part program. In CNC, entire program is first feed to the inbuilt computer memory. Once the ... . the part programmes can be stored in the memory of the computer and used in future.  

Description : Explain with neat sketch pilots and its types.

Last Answer : The pilot illustrated in Fig. enables the correct location of the blank when it is fed by mechanical means. The pilot enters into the previously pierced hole and moves the blank to the correct ... enter previous punched holes in the strips some distance away from the blanking punch    

Description : With neat sketch explain MIG welding

Last Answer : MIG Welding: Gas-metal-arc welding is a gas shielded metal arc welding process which uses the high heat of an electric arc between a continuously fed, consumable electrode wire and the material to be ... which will not combine with metal. Carbon dioxide is most commonly used as it inexpensive.

Description : Explain drop forging

Last Answer : Drop Forging Process: Drop forging is carried out by using drop hammers. They are board or gravity hammer, air lift hammer and power drop hammer. Anvil of drop forging hammer is attached to the frame ... 5] This energy will be delivered to the metal work-piece to produce plastic deformation. 

Description : With the help of block diagram explain closed loop control CNC system. 

Last Answer : Special motors called servos are used for executing machine movements in closed loop system. The name indicates that the closed loop control system has a loop that is closed as shown in fig. ... to the drive unit and the cycle repeats until there is no error signal from the comparator.

Description : Explain electroplating process

Last Answer : Electroplating Process: Electroplating may be described as a process of covering a surface or object usually metallic with a thin adherent coating of same or other metal by electrolysis. The form of ... wear. Gold, silver and platinum plating are used in jewellery and electronic industry. 

Description : Explain the resistance Welding

Last Answer : Resistance Welding: Resistance welding is a group of welding processes wherein coalescence is produced by the heat obtained from resistance of the work to the flow of electric current in a circuit of ... aid of mechanical pressure the electrodes are forced against the metal to be welded. 

Description : Explain forging sequence for camshaft.

Last Answer : Forging process for manufacturing Camshaft: i) Stock is redistributed and size is increased at certain places & reduced at others by rolled forging. ii) after preliminary roll forging, the stock is ... v) finished part is trimmed in blanking die to remove excess metal or flash.