Explain the manufacturing process of Di-Ammonium Phosphate. 

1 Answer

Answer :

Di Ammonium Phosphate 

Anhydrous and dry ammonia and phosphoric acid are charged into the first reactor. About 80% neutralization is done in the first reactor. Further ammonia is added to second reactor. So conversion to the di-ammonium salt is obtained. The reaction is exothermic and hence due to heat of reaction the excess ammonia vapors are given out this are collected at the top of the tank and recharged. This cuts ammonia losses. The slurry obtained in second reactor is allowed to pass to a rotary adiabatic dryer in which moisture is reduced to less than 1%. The bed of dry particles is recycled by moving them through rotating drum granulator. The particles are screamed and dried further white crystalline solid material is obtained. 

image

Reaction

NH3 + H3PO4 NH4H2PO4

NH3 + NH4H2PO (NH4)2HPO4

Related questions

Description : Explain the manufacturing of Di-ammonium phosphate with a process flow diagram. 

Last Answer : Di Ammonium Phosphate  Anhydrous and dry ammonia and phosphoric acid are charged into the first reactor. About 80% neutralization is done in the first reactor. Further ammonia is added to second reactor. So conversion to ... .  Reaction NH3 + H3PO4 → NH4H2PO4 NH3 + NH4H2PO → (NH4)2HPO4

Description : Draw the process flow diagram for manufacturing of ammonium nitrate.  

Last Answer : PFD of Ammonium Nitrate

Description : Explain manufacturing of Ammonium nitrate.

Last Answer : Ammonium Nitrate  Process description - In the Stengel process, vapours of ammonia & nitric acid are mixed in a stainless steel reactor. The reaction is exothermic & hence heat is given out. The mixture ... nitrate flakes are coated with clay. Reaction HNO3 + NH3 → NH4NO3

Description : Draw the process flow diagram for manufacturing of Super phosphate.

Last Answer : PFD of super phosphate

Description : Give the raw materials, chemical reaction and industrial application for manufacturing of ammonium sulphate. 

Last Answer : Raw Material for Ammonium Sulphate Ammonia + Sulfuric acid Or Coal + carbon monoxide +carbon dioxide + ammonia Or Ammonia + carbon dioxide + gypsum Chemical reaction for Ammonium sulphate ... application Used as or in Fertilizer an additive water treatment and /or cleaning additive

Description : Enlist the raw material required in manufacturing of Ammonium Nitrate. 

Last Answer : Raw materials required for ammonium nitrate Ammonia Nitric Acid 

Description : Explain the manufacturing of Triple super phosphate with flow diagram. 

Last Answer : Triple superphosphate  This material is much more concentrated fertilizer then ordinary superphosphate it contains from 45 to 46% of available P2O5 of nearly three times the amount in the regular ... Exhaust gases from granulator and cooler are scrubbed with water to remove silicofluorides.  

Description : Explain the manufacturing process of phosphoric acid with chemical reaction and process flow diagram. 

Last Answer : Phosphoric acid by wet process 1. H2SO4 leaching Reaction: Process: Phosphate rock is ground and fed to chute where a recycle stream of weak phosphoric acid washes into reaction ... Phosphoric acid is recovered in triple effect evaporator and CaCl2 is separated from final settler.

Description : Explain manufacturing of water gas with the help of process flow diagram. 

Last Answer : Water Gas (continuous process): Raw materials: Steam, coal, oxygen Reactions:  Process description: This process was invented in 1940 by Germans. This process is based on use of tonnage ... in the products of combustion mainly Nitrogen,CO2,CO are allowed to pass into the atmosphere

Description : Explain the manufacturing process of nitric acid.

Last Answer : Manufacturing process of Nitric Acid  Ammonia and air are compressed and send to the catalytic converter. Ammonia is oxidized and converted into nitric oxide. Large heat is evolved which is utilized to run turbine by ... heating. Reaction 4NH3+5O2 = 4NO +6H2O 2NO+O2 = 2NO2 3NO2+H2O=2HNO3+NO

Description : Explain the manufacturing process of ‘urea’.  

Last Answer : Urea by Montecatini Process: Process description : Ammonia and carbon dioxide are compressed separately and added to the high pressure autoclave which must be water cooled due to highly exothermic reaction. The ... the melting point for processing time of 1-2 seconds in this phase of the operation.

Description : Explain manufacturing of Producer gas with process flow diagram.

Last Answer : Producer gas, It is a mixture of flammable gases (principally carbon monoxide and hydrogen) and nonflammable gases (mainly nitrogen and carbon dioxide) made by the partial combustion of carbonaceous substances, ... valve on the top. Producer gas is cooled by passing through waste heat boiler.

Description : Explain manufacturing of oxygen and Nitrogen by Claude’s process.  

Last Answer : CLAUDES PROCESS: Principle: when a cooled compressed gas is allowed to some external work e.g. pushing the piston of gas engine, it falls in temperature. Flow diagram:   Process description: ... to the exit provided. Liq O2 evaporate as it cools the air and escape to the exit indicated 

Description : Describe the manufacturing process of caustic soda with process flow diagram. 

Last Answer : Manufacturing Process of caustic soda : Process description   Purified saturated brine is heated and electrolyzed in a diaphragm cell. The cell operating at 45-55% decomposition efficiency, ... Chlorine is collected, dried, compressed and cooled upto-30oC and collected as liquid chlorine.

Description : Describe the manufacturing process of potassium fertilizer.  

Last Answer : Potassium Fertilizer The main potassium fertilizers are potassium nitrate, potassium sulphate. Manufacturing of potassium nitrate: KCl and chilled 60-70% HNO3 are fed into reactor at 5- ... Lump material from cooler is crushed and finished or can be compacted and granulated with KCl. 

Description : Draw a process flow diagram for manufacturing of sulphuric acid.

Last Answer : PFD of Sulfuric acid production

Description : Draw process flow diagram of manufacturing of soda ash. 

Last Answer : PFD for manufacturing of Soda Ash  

Description : Describe manufacturing process of ‘Chlorine’.

Last Answer :  Manufacturing Process of chlorine Purified saturated brine is heated and electrolyzed in a diaphragm cell. The cell operating at 45-55% decomposition efficiency, discharges 10-12% solution ... . The solution is periodically removed and concentrated to obtain pure crystalline sodium carbonate.  

Description : Draw the process flow diagram for manufacturing of sulphuric acid. 

Last Answer : PFD of Sulfuric acid production :

Description : Draw the process flow diagram for manufacturing of Hydrochloric acid (HCl)  

Last Answer :  PFD for manufacturing of HCl OR

Description : Draw a process flow diagram for manufacturing of Phosphorus. 

Last Answer : PFD for phosphorus manufacturing

Description : Describe manufacturing of Hydrochloric acid with chemical reaction and process flow diagram.

Last Answer : HCL by Salt and Sulphuric acid method: NaCl + H2SO4 NaHSO4 + HCl NaHSO4 + NaCl Na2SO4 + HCl Both reactions involve the displacement of volatile acid from salt. The equilibrium can be ... tank below. An exhaust fan on the extreme right pumps out the waste gases which escape in the atmosphere 

Description : Draw process flow diagram for manufacturing of Caustic soda and Chlorine. 

Last Answer : PFD of manufacturing process of Caustic Soda and Chlorine

Description : Draw process flow diagram for manufacturing of Urea.  

Last Answer : PFD for manufacturing of Urea

Description : Draw process flow diagram for manufacturing of Nitric acid.

Last Answer : PFD for manufacturing of Nitric Acid 

Description : List the industrial applications of ammonium nitrate.

Last Answer : Industrial applications of Ammonium nitrate Used as or in 1. Fertilizer 2. Explosive 3. Instant cold pack 4. Guanidine nitrate 5. Alternative to 5-aminotetrazole (used in airbags)

Description : State industrial use of Ammonium Sulphate.  

Last Answer : Applications of ammonium sulphate as a fertilizer as a preparation for vaccines and purifying water for pharmaceuticals as a dough conditioner as a component in fire extinguisher powder and flame-proofing agents. 

Description : Explain the concept of absorption for the manufacturing of carbon dioxide. 

Last Answer : Concept of absorption for manufacturing of CO2 by flue gas  Absorption is unit operation used to separate gas from gas mixture. An absorbent is used in which gas in absorbed. Combustion gases are ... CO2 is condensed cooled in precooler and sent to liquid CO2 receiver for liquefaction.   

Description : Draw a flow sheet diagram of manufacturing of producer gas and explain its working. 

Last Answer : Producer gas, It is a mixture of flammable gases (principally carbon monoxide and hydrogen) and nonflammable gases (mainly nitrogen and carbon dioxide) made by the partial combustion of carbonaceous substances, ... valve on the top. Producer gas is cooled by passing through waste heat boiler.  

Description : Explain the manufacturing of ‘carbon dioxide’. 

Last Answer : Manufacturing of CO2  Combustion gases are mainly consists of carbon dioxide. To get pure carbon dioxide combustion gases must be cleaned and CO2 should be separated. These two important steps ... Finally CO2 is condensed cooled in precooler and sent to liquid CO2 receiver for liquefaction. 

Description : Explain manufacturing of Acetylene using Calcium carbide as a raw material. 

Last Answer : Acetylene from CaC2 Raw materials: lime stone, coke, water Chemical reactions: CaO + 3C CaC2 + CO CaC2 + H2O Ca(OH)2 + CH≡CH Process Description: Calcium carbide is produced ... decomposes violently at 650˚C . Hence temperature is maintained below 150˚C and 30 cm of water pressure.

Description : Write the reaction involved in manufacturing of sulphuric acid. 

Last Answer : Reactions in sulfuric acid manufacturing S + O2 = SO2 SO2 + ½ O2 = SO3 SO3 + H2O =H2SO4

Description : Write the principle in the manufacturing of oxygen and nitrogen.

Last Answer : Claudes Principle  When a cooled compressed gas is allowed to some external work e.g. pushing the piston of gas engine, it falls in temperature. Lindes Principle  The principle underlying is joule ... expand suddenly through a small orifice into a region of low pressure it falls in temperature. 

Description : Apply the principle of DCDA in manufacturing of sulfuric acid with flow diagram. 

Last Answer : Sulfuric acid production S + O2 = SO2 SO2 + ½ O2 = SO3 SO3 + H2O =H2SO4 Description: Molten sulfur is oxidized with air in burner. Heat produced is recovered in waste heat boiler. Gas ... sulfur is converted two times i.e. SO2 and SO3. SO3 is absorbed in two scrubbers in series.  

Description : Describe the manufacturing of producer gas by using coal. 

Last Answer : Producer gas, It is a mixture of flammable gases (principally carbon monoxide and hydrogen) and nonflammable gases (mainly nitrogen and carbon dioxide) made by the partial combustion of carbonaceous substances, usually ... gas producer. Formation of producer gas from air and carbon:

Description : Describe manufacturing of phosphoric acid with raw material. Reactions and flow diagram. 

Last Answer : Phosphoric acid by wet process 1. H2SO4 leaching Reaction: Process: Phosphate rock is ground and fed to chute where a recycle stream of weak phosphoric acid washes into reaction tank. ... acid is recovered in triple effect evaporator and CaCl2 is separated from final settler.   

Description : State the raw materials for manufacturing of ammonia. Write the balanced chemical reaction also. 

Last Answer : Ammonia Raw Material Synthesis gas as a source of hydrogen Air as source of nitrogen Reaction : N2+3H2 =2NH3

Description : Enlist the reactions involved in manufacturing of Nitric Acid.

Last Answer : Reaction involved in manufacturing of nitric acid 4NH3+5O2 = 4NO +6H2O 2NO+O2 = 2NO2 3NO2+H2O=2HNO3+NO

Description : Enlist raw material for the manufacturing of Soda Ash.  

Last Answer : Raw materials for Sodium Carbonate Salt(brine) Coal limestone 

Description : Define mixed fertilizer. Write any two reactions involved in manufacturing of mixed fertilizer and meaning of 30-30-40. 

Last Answer : Mixed fertilizer typically refers to a fertilizer containing two or more of the elements of nitrogen, phosphorus and potassium (NPK) which are essential for promoting plant growth and high crop yields. They are ... UREA+POTASH+FILLER = MIXED FERTILISER 30-30-40 means 30% N2, 30% P and 40% K

Description : Describe the following points with respect to manufacturing of Urea. (i) Temperature (ii) Pressure (iii) Formation of Biuret

Last Answer : Manufacturing of Urea w.r.t following points 1. Temperature: Urea production rate increases as temperature increases up to 180oC and then fall sharply. 2. Pressure: Urea production rate increases as pressure ... before sending to prilling tower. 2NH2 .CO.NH2 = NH2.CO.NH.CO.NH2 + NH

Description : Enlist raw material for the manufacturing of Urea. 

Last Answer : Raw material for manufacturing Urea Carbon dioxide Ammonia

Description : Name any two catalyst’s used for manufacturing of Sulfuric acid. 

Last Answer : Catalyst used for manufacturing of sulfuric acid Platinum Vanadium Pent oxide 

Description : Heating of coke, sand & phosphate rock in an electric furnace is done for the manufacture of (A) Phosphoric acid (B) Superphosphate (C) Phosphorous (D) Triple superphosphate

Last Answer : (C) Phosphorous

Description : Rock phosphate constitutes mainly of (A) Fluorapatite (B) Di-calcium phosphate (C) Mono-calcium phosphate (D) Di-ammonium phosphate

Last Answer : (A) Fluorapatite

Description : Explain Ammonia recovery in Solvey’s process for the production of Soda ash. 

Last Answer : Ammonia Recovery in Solvey's process  CaO is formed as a by-product of the thermal decomposition of limestone in the lime kiln. This CaO enters a lime slaker to react with water to form calcium hydroxide ... 2H2O(l) + 2NH3(g) The ammonia is recycled back into the process to form ammoniated brine.

Description : Write the significance of calcinations for cement process.  

Last Answer : Calcination in cement process  Calcination reactions usually take place at or above the thermal decomposition temperature (for decomposition and volatilization reactions) or the transition temperature (for phase transitions ... CaCO3 → CaO + CO2(g) CaO is important constituent of cement. 

Description : Apply the Physico – Chemical principle in the manufacture of Sulphuric acid by contact process. 

Last Answer : Physico-Chemical principles in sulfuric acid production Temperature Sulfur dioxide and oxygen then react as follows: According to the Le Chatelier's principle, a lower temperature should be ... 1 : 1 mixture turns out to give you the best possible overall yield of sulphur trioxide. 

Description : Explain how yellow phosphorous is converted into red phosphorus. 

Last Answer : Conversion of Yellow Phosphorous to Red phosphorous  Yellow phosphorus is converted into red phosphorous in covered retorts containing a reflux condenser to retain any evolved phosphorous vapors. The vessel is gradually ... as reaction is exothermic. Reaction P4 (Yellow) + heating = P4 (Red)

Description : Explain preparation of Hydrogen from water gas.  

Last Answer : Hydrogen from water gas (Bosch Process) In the Bosch process, large quantities of hydrogen are produced from cheap raw materials such as water and coke. When steam is passed over red ... caustic soda solution. Any unreacted carbon dioxide is absorbed in ammoniacal solution of copper ethanoate.