Explain in brief steps involved in process planning.

Explain in brief steps involved in process planning.
by

1 Answer

Answer :

Steps involved in process planning:

1. Analysis of Product and its specification: - During analysis, following parameter should be considered,

a. Drawing and specification of product.

b. Quality of product.

c. Number of parts/components per product.

2. Make or buy decision: Process planning determines what parts are to be manufactured in the firm itself and what parts are to be purchased from outside.

3. Selection of basic manufacturing process: Once the decision is taken what parts to be manufactured, next step is to decide the manufacturing process. The alternative methods are compared and most practical and economical method is decided by calculating and comparing total cost for two or more feasible method.

4. Determining sequence of operation: Once the best manufacturing process is selected, sequence of operation to be performed on each component is determined.

5. Combine the operations: If possible practically, combine as many operations as possible. As it is economical to combine the operations.

6. Selection of machine tools/equipments: Selection of correct machine is closely related to the process of manufacture. While selecting the machine, following factors should be considered:

a. Size and form of work piece. b. Accuracy and surface finish required.

c. Quantity required.

7. Inspection: At this stage, inspection devices and stages are decided.

8. Requirement of tools, gauges etc.: To determine and order the tools and gauges required to manufacture the part.

9. Labour requirement: Kind/Skill of labour required to do the job.

10. Time standards: To determine the time standards for performance of the job and fixing the rates of payment.

11. Prepare the route sheet and operation sheet.


by

Related questions

Explain the various steps for planning a process for product from raw material to finished product in an industry.

Description : Explain the various steps for planning a process for product from raw material to finished product in an industry.

Last Answer : 1. Analysis of Product and its specification: - During analysis, following parameter should be considereda. Drawing and specification of product. b. Quality of product. c. Number of parts/components per ... and fixing the rates of payment. 11. Prepare the route sheet and operation sheet.

Define process planning and explain the steps in process planning.

Description : Define process planning and explain the steps in process planning.

Last Answer : Process Planning is the selection of a systematic method or process by which the product is to be manufactured economically and competitively. Steps: 1) Study of part drawings and its specifications. ... product. 10) Preparation of route and operation sheet which is also called process sheet.  

List down eight important steps for planning a process for a product from raw material to finished product in an industry.

Description : List down eight important steps for planning a process for a product from raw material to finished product in an industry.

Last Answer : Steps for Process Planning for a Product from Raw Material to Finished Product: Specific activities involved in planning a process for a product from raw material to finished product in an ... gauges required for inspection. This operation described in detail, in later section of this chapter.

Explain in brief product and process type layout

Description : Explain in brief product and process type layout

Last Answer : Product Layout:- It is also known as line layout. It implies that various operations on raw materials are performed in a sequence and the machines are placed along the product flow line i.e. machines are ... lathes will be at one place, all milling machines will be at one place etc

Explain in brief the allowances to be considered while estimating the standard time.

Description : Explain in brief the allowances to be considered while estimating the standard time.

Last Answer : Allowances to be considered while estimating the Standard Time: Allowances are added to the normal time in order to arrive at standard time. It is impossible to work throughout the day even ... under exceptional circumstances. It is used with utmost care and only in clearly defined circumstances.

What are grippers? Explain vacuum actuated gripper in brief.

Description : What are grippers? Explain vacuum actuated gripper in brief.

Last Answer : Grippers:- A gripper is a device which enables the holding of an object to be manipulated. a gripper enables holding, tightening, handling and releasing of an object. Vacuum Grippers:- The ... or Suction Cup, some vacuum grippers use a closed-cell foam rubber layer for gripping application. 

State the necessity of grippers. Explain vacuum actuated grippes in brief

Description : State the necessity of grippers. Explain vacuum actuated grippes in brief

Last Answer : Necessity [1] It enables holding of the object [2] It helps to release the object [3] It handles the object [4] Objects can be tightening Vacuum Actuated Grippes  The vacuum ... Vacuum cup or Suction Cup, some vacuum grippers use a closed-cell foam rubber layer for gripping application.

Define process planning. State the factors affecting process planning and explain it.

Description : Define process planning. State the factors affecting process planning and explain it.

Last Answer : Definition of Process planning: Process planning can be defined as the systematic determination of the process by which a product is to be manufactured economically and competitively. Factors ... process engineer sufficient time to go details of each aspect to select most economical process.

Explain the factor affecting process planning.

Description : Explain the factor affecting process planning.

Last Answer : Factors affecting process planning. a. Size and shape of part: The size and shape of many components decides the basic operations for the manufacturing of pert. For example : For manufacturing ... process engineer sufficient time to go details of each aspect to select most economical process. 

State and explain various factors affecting process planning.

Description : State and explain various factors affecting process planning.

Last Answer : Factors affecting process planning:  a. Size and shape of part: The size and shape of many components decides the basic operations for the manufacturing of pert. For example : For ... generally do not allow process engineer to select most economical process and tool for economic production. 

What are the factors to be considered to determine stages of inspection during process planning?

Description : What are the factors to be considered to determine stages of inspection during process planning?

Last Answer : Factors to be considered to determine stages of Inspection during Process Planning: 1. Type of Production System 2. Type of Facility Layout 3. Type (Nature) of Product/Components 4. ... /Equipments used 5. Application of the Product/Components etc. 6. Strength/characteristics of the product

State the information required to do process planning. What is working drawing?

Description : State the information required to do process planning. What is working drawing?

Last Answer : Information required to do process planning: [1] Assembly and Part drawings and Bill of Materials [2] Technical Details of Machine/Equipment to be used [3] Standard Times for operation ... their functional positions or as an exploded view where we relate the parts to their functional positions.

State the different factors affecting process planning.

Description : State the different factors affecting process planning. 

Last Answer : Factors affecting process planning. a. Size and shape of part: The size and shape of many components decides the basic operations for the manufacturing of pert. For example : For manufacturing ... give process engineer sufficient time to go details of each aspect to select most economical process.

Define process planning and state its functions

Description : Define process planning and state its functions

Last Answer : Process Planning  Process planning can be defined as the systematic determination of the methods by which a product is to be manufactured, economically and competitively. Process planning consists of devising, selecting ... generation of NC part program. [8] To design the Jig and Fixture.

State the importance of operation sheet. How will it help you to improve process planning?

Description : State the importance of operation sheet. How will it help you to improve process planning?

Last Answer : Importance of operation Sheet: [1] A process planning used in the routing which is also known as Route Sheet, Process Sheet or Operation Sheet. [2] It consists of details of operations, sequences, types ... to determine the efficiency of a work centre. [6] It helps to trace the material movement.

Define routing. Explain in short various steps in routing procedure.

Description : Define routing. Explain in short various steps in routing procedure.

Last Answer : Definition of routing: - Routing is defined as the decision to follow the path and sequence of operations to be performed on the work piece from one machine to another. Following steps are ... prepared. - Route sheet shows the sequence of operations, their department, machines and tool used.

Explain how Gantt chart is used in project planning with proper example.

Description : Explain how Gantt chart is used in project planning with proper example. 

Last Answer : Use of Gantt Chart in Project Planning: Gantt Chart is a project planning tool that can be used to represent the timing of tasks required to complete a project. Because Gantt chats are simple to ... a chart, which are used to record the actual operating times and delays of workers and machines.

Define scheduling. What are various steps taken to control the production scheduled.

Description : Define scheduling. What are various steps taken to control the production scheduled.

Last Answer : Scheduling: It is the assignment of work to the facility with the specification of time. Scheduling is the time phase of loading specifying starting and end time for a particular work to be done. ... is impossible to perform according to plan, then it is necessary to re-plan the whole activities. 

State the functions of production planning.

Description : State the functions of production planning.

Last Answer : Function of Production Planning: Production planning is the determination, acquisition and arrangement of all facilities necessary for future production of products. It performs following functions; [1] To ... ; D. [4] To efficiently utilize the available resources and plant facilities.

State any four functions of production planning and control.

Description : State any four functions of production planning and control.

Last Answer : Functions of PPC: 1. Function related to material selection. 2. Function related to selection of method. 3. Function related to selection of machines and equipment. 4. Routing ... between control and future planning to improve the utilization of methods and facilities through feedback mechanism.

State different activities involved in dispatching function of PPC.

Description : State different activities involved in dispatching function of PPC.

Last Answer : Activities involved in dispatching function: 1. To issue work order to different departments. 2. To release material orders from stores. 3. To ensure release of correct tools, jigs and fixtures. 4 ... operation. 7. Return of surplus material back to store. 8. Forwarding finished part to store.

Explain the different recording techniques used in method study. Also outline process chart for checking diameter of 50mm of shaft.

Description : Explain the different recording techniques used in method study. Also outline process chart for checking diameter of 50mm of shaft.

Last Answer : Different recording techniques used in method study: Process charts are used to record the data systematically so that none of the information needed for study and analysis is missed. A. Chart indicating ... area. However, there is no indication of the direction or speed of motion.

Define plant layout. Explain in detail 'Process layout' with neat sketch.

Description : Define plant layout. Explain in detail 'Process layout' with neat sketch.

Last Answer : Definition of Plant layout It is defined as the systematic arranging of various facilities like equipments, machines manpower, and inspection areas, etc and services within the area  of plant ... required for product manufacturing Less cost of investment General purpose machines are used

Prepare operation process sheet and decide sequence of operation for the component shown in Figure No. 1. Assume suitable material and cutting conditions.

Description : Prepare operation process sheet and decide sequence of operation for the component shown in Figure No. 1. Assume suitable material and cutting conditions.

Last Answer : Operation Sheet with correct sequence of operations for the above given component by assuming suitable material and cutting conditions is as shown in below table;

Differentiate between product layout and process layout on the basis of 1) Initial investment cost. 2) Cycle Time. 3) Types of machines used. 4) Skill of labour required. 5) Inventory level. 6) Arrangement of machine.

Description : Differentiate between product layout and process layout on the basis of 1) Initial investment cost. 2) Cycle Time. 3) Types of machines used. 4) Skill of labour required. 5) Inventory level. 6) Arrangement of machine. 

Last Answer : Parameter Product layout Process layout 1) Initial investment cost. It requires higher initial investment. Less initial investment 2) Cycle Time. Less cycle time for ... similar operation are grouped together to make a section, like lathe section, milling section etc.

Prepare outline process chart for replacement of battery in a car.

Description : Prepare outline process chart for replacement of battery in a car. 

Last Answer : Outline process chart for replacement of battery in a car. Task/Job “Replacement battery in a car Charted by: XYZ Chart begins with: Disconnect the electric supply Charted by: ABC Chart ends with: Replace with new battery Date: 18/04/2018

Construct a two handed process chart for an activity of replacing old refill from the ball pen with summary.

Description :  Construct a two handed process chart for an activity of replacing old refill from the ball pen with summary.

Last Answer : Two handed process chart Date of charting – 20/11/2019 Activity- Replacing old refill from ball pen charted by - XYZ Chart begins – both hands free before activity Chart ends – both hands free after activity Summary

Explain the concept of AGV? State it’s any two applications.

Description :  Explain the concept of AGV? State it’s any two applications. 

Last Answer : AGV is the battery operated programmed vehicle, used to carry load from one location to another by following a prescribed path around the manufacturing floor. It is a driverless vehicle, ... System) 2) AGV material handling system is very suited to computer integrated manufacturing system  

Explain various Robot configurations with neat sketch.

Description : Explain various Robot configurations with neat sketch. 

Last Answer : Different Robot Configurations: Robots are being classified on the basis of their physical configuration and control systems adopted. These classifications are briefly described as below: [1] ... direction for vertical insertion tasks. It is basically used for the assembly purpose.

What is ejector? Explain role and necessity of ejector in the design of jigs and fixtures.

Description : What is ejector? Explain role and necessity of ejector in the design of jigs and fixtures.

Last Answer : Ejector: Ejector is used to remove the work piece from close fitted locators and is present behind the work piece. Ejector speed up the operation by reducing unloading time. This increases the ... [6] The combined mechanism used in Ejectors can be powered hydraulically or by compressed air. 

Explain the concept of JIT and how does it help the manufacturing system to improve productivity?

Description : Explain the concept of JIT and how does it help the manufacturing system to improve productivity?

Last Answer : Concept of JIT: [1] JIT is a Production methodology which aims to improve overall productivity through elimination of waste and which leads to improved quality. [2] JIT concept was ... ] It improves customer satisfaction [14] It improves working condition and relation between employees. 

Explain the importance of ‘5S’ (“Five S”) Concept.

Description : Explain the importance of ‘5S’ (“Five S”) Concept.

Last Answer : Introduction of 5 S Concept: [1] 5S is a process of workplace organization and housekeeping which is carried out gradually and systematically. [2] It is a structured program to implement workplace ... In fact, 5S is a basic step in a journey towards Total Quality Management (TQM).

What are the different types of Fixtures? Explain any one with sketch.

Description : What are the different types of Fixtures? Explain any one with sketch.

Last Answer : Types of Fixtures: Following are the types of Fixtures according to the type of machine operations for which they are used. [1] Lathe (Turning) Fixture [2] Milling fixtures  [3] Grinding ... relative to the tool of the machine table and guide the broaching tool in relation to the job. 

Explain the principle of working of hydraulic actuator and state its advantages.

Description : Explain the principle of working of hydraulic actuator and state its advantages.

Last Answer : Working Principle of Hydraulic Actuator  1. According to Pascal, when there is an increase in pressure at any point in a confined incompressible fluid, then there is an equal increase at every point in ... better performance than others. 3. Power to weight ratio of these actuators is high.

List down various types of clamping devices used in design of Jigs. Explain any one with sketch.

Description : List down various types of clamping devices used in design of Jigs. Explain any one with sketch.

Last Answer : List of Types of clamping devices used in design of jigs. i. Screw clamp ii. Pivoted clamp. iii. Equalizing clamp. iv. Latch clamp. v. Wedge clamp. vi. Hinged jaw clamp. ... to be gripped on its edges as shown in figure. This arrangement ensures easy machining of the work piece 

Explain the following terms in context with work study.

Description : Explain the following terms in context with work study.

Last Answer : i. Therbligs. ii. MTM (Method Time Measurement)  Therbligs :  1. Therbligs are used to describe the basic element of movement or fundamental hand motions of the work cycle. 2. Every ... sum of these motion times is the time an operator of average skill would take to perform the task.

Explain the need and importance of material handling devices in an industry.

Description : Explain the need and importance of material handling devices in an industry. 

Last Answer : Need of material handling devices: Material handling is an important activity in the industries. A large part of indirect labour employed in an industry is engaged in handling of materials. It has ... material handling and provides proper working conditions. 6. Reduced in process inventory.

Explain the design principles of plant layout.

Description : Explain the design principles of plant layout.

Last Answer : Design Principles of Plant Layout: S.N. Design Principles Description 1 Principle of Integration All the plant facilities should be fully integrated into a single operating unit ... should be utilized in an optimum manner so as to result in minimum initial capital investment.

Enlist any four factors which affect selection of material handling system. Explain which type of material handling system is suitable for: (i) Unloading two wheelers from truck ii) Stacking of pallets in store racks.

Description : Enlist any four factors which affect selection of material handling system. Explain which type of material handling system is suitable for: (i) Unloading two wheelers from truck ii) Stacking of pallets in store racks.

Last Answer : Four Factors affecting Selection of Material Handling System: [1] Adaptability and Flexibility [2] Type of Material to be handled [3] Type of Layout [4] Type of Production [5] ... [11] Cost of installation and handling Suitable Material Handling Devices for Following Activities:

Explain the concept of production system with proper input output model.

Description : Explain the concept of production system with proper input output model.

Last Answer : Concept of Production System: The Production System of any organization is that part which produces the organizations products. [1] Production is the basic activity of any organization and all ... feedback system about the activities, which is essential to control and improve system performance.

Explain tactile sensors in robots

Description : Explain tactile sensors in robots

Last Answer : Tactile Sensors:- Tactile sensors provide the robot with the capability to respond to contact forces between itself and other objects within its work volume. Tactile sensors can be divided ... magnitude of the contact force. Strain gauge devices are typically employed in force measuring sensors.

Explain pull and push types of manufacturing system

Description : Explain pull and push types of manufacturing system

Last Answer : Pull Type Manufacturing System: [1] Just in Time (JIT) is a pull system which is also known as Make to Order Production. [2] Pull System means that parts are produced to order and the ... represented by "Make to Stock" (MTS) in which the production is not based on actual demand.

Explain any two clamping devices with neat sketch

Description : Explain any two clamping devices with neat sketch

Last Answer : [1] Screw clamp:- It is particularly useful when a component is to be gripped on its edges. This arrangement insures easy machining of top surface of work piece. [2] Equalizing clamp: - It ... is operated by simply actuating the handle up or down which locks or unlocks the strap with the work.

State and explain the basic principle to be followed to develop a good plant layout.

Description : State and explain the basic principle to be followed to develop a good plant layout.

Last Answer : Following are the basic principle to be followed to develop a good plant layout. 1. Overall integration: A good layout is one that integrates men, materials, machine and supporting ... to the production process. For this purpose there must be sufficient space between different machines.

Name different types of material handling equipments used in industry. Explain any one with neat sketch.

Description : Name different types of material handling equipments used in industry. Explain any one with neat sketch.

Last Answer : Types of material handling devices 1.Trucks : i) Power lift : a. Fork lift b. elevating platform ii) Hand Lift. iii) Porters trolley. 2.Tractors and trailers 3. Hoist and cranes: ... bands can also be used. 5. Speed of belt normally ranges from 1 m/s to 70 m/s.

How productivity is measured? Explain any one method of productivity measurement.

Description : How productivity is measured? Explain any one method of productivity measurement.

Last Answer : Measurement of productivity: - For measurement of productivity, one must find out input and output of the system. To measure the input resources and goods or services supplied is a critical job ... , cutting tools, coolant etc. Material productivity measures in terms of goods produced.

What is meant by 5'S'? Explain each 'S' in details

Description : What is meant by 5'S'? Explain each 'S' in details

Last Answer : 5 S' Concept:- 5'S is the name of a workplace organization methodology that uses a list of five Japanese words which are seiri, seiton, seiso, seiketsu and shitsuke constitute the system. ... Eliminate unwanted items. ➢ Maintain the discipline at work place ➢ Improved safety

Explain various configurations with sketches

Description : Explain various configurations with sketches

Last Answer : Robot Configurations 1) Rectangular Configuration:- This uses three perpendicular slides to construct the x, y, z axes. By moving three slides relative to one another, the robot is capable of ... , which provides a substantial rigidity in the vertical direction for many essential tasks.  

State types of mechanical joints used in robots. Explain any one with sketch.

Description : State types of mechanical joints used in robots. Explain any one with sketch.

Last Answer : [1] Rotational joint [2] Linear joint [3] Twisting joint [4] Orthogonal & [5] Revolving joint Rotational Joint: Rotational joint can also be represented as R - Joint. This type will allow the ... to the rotational axes. As like twisting joint, the output link spins about the input link. 

Explain any one non tactile sensor used in robot

Description : Explain any one non tactile sensor used in robot

Last Answer : Non Tactile Sensor  [1] Vision Sensor: Robot vision is made possible by means of video camera, a sufficient light source and a computer programmed to process image data. The camera is mounted ... the input and the stored vocabulary word the robot performs some actions which correspond to the word.