Is there any way to repair a valve that is passing leaking internally without taking our process  offline?

1 Answer

Answer :

A 600 psig, 3″ steam line is experiencing “passing” or internal leakage. If you order to replace the valve,  the process would have to be taken offline. A temporary solution to the problem is sought to get the  plant to their next scheduled shut down ANSWER Research on-stream leak sealing services. This  problem is quite common. What they would do in this case is drill a hole into the bypass valve on the  upstream side but not completely into the line. They would then tap the hole and install one of your  injection fittings, which is like a small plug valve. They would then take a long 1/8″ drill bit and drill  through the open injection fitting and into the pressurized line. The drill bit is then removed and our  injection equipment is then attached. Sealant (heavy fibers and grease) is pumped into the line and  caught in the flow, which will bind up against the leaking seat on the bypass valve. If done properly, this  technique can be both effective and safe.

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