Explain Gang Milling Process.

1 Answer

Answer :

Gang Milling Operation:

electronics2electrical.com 681 -  .jpg

It involves the use of a combination of more than two cutters, mounted on a common arbor, for milling a number of flat horizontal and vertical surfaces of a work piece simultaneously. This method saves much of machining time and is widely used in repetitive work. The cutting speed of a gang of cutters is calculated from the cutter of the largest diameter. 

Related questions

Description : Explain keyway milling process with standard milling cutters.

Last Answer : Keyway Milling Operation: This milling process produce keyway slot. The cutter use if thin size. This operation suited for long keyways. The position of the cutter is shown in figure. Standard ... and then the cut is taken. Woodruff key is produced by using a woodruff key slot cutter.

Description : Classify various types of Milling Machines. List major parts of Universal Milling Machine.

Last Answer : Classification of Milling Machine:- 1) Column and Knee Type Milling Machine a. Plain or Horizontal Milling Machine b. Hand Milling Machine c. Vertical Milling Machine d. Universal Milling Machine e. Omniversal ... Base [2]Column [3]Knee [4]Saddle [5]Table [6]Overhanging arm [7]Spindle [8]Arbor

Description : In cell formation using production flow analysis, the following process will be left out of theanalysis a.Grinding b.Milling c.Drilling d.Gear cutting

Last Answer : d.Gear cutting

Description : Which one of the process is subtractive prototyping? a.5 axis CNC Milling b.Fused Deposition Modeling c.Multi-Jet Modeling d.Stereolithography Apparatus

Last Answer : a.5 axis CNC Milling

Description : Which of the following is not subtractive process? a.Milling b.Stereo-lithography c.Sawing d.EDM

Last Answer : b.Stereo-lithography

Description : Powder metallurgy process does not make metal powder by (A) Atomisation (B) Grinding/milling (C) Hammering (D) Electrolytic deposition

Last Answer : Option C

Description : W yellow powder, mostly made of uranium, that is produced in the uranium milling process is called what?

Last Answer : ANSWER: YELLOWCAKE or AMMONIUM DIURANATE

Description : Explain induction hardening process and give it’s applications.

Last Answer : Induction Hardening: It involves heating thin surface layer of hardenable steel and cast iron components by means of a high frequency induced current to a temperature within or above the transformation range ... [2] Crankshaft,[3] Spur gear,[4] Camshaft, [5] Cams, [6] Automobile parts 

Description : Explain induction hardening process.

Last Answer : Induction hardening - The process of the surface hardening by inductive heating is known as induction hardening. A high frequency current is passed through the inductor blocks which surround the gear to ... time, the circuit is opened and water is sprayed immediately on the surface for quenching.

Description : State any two advantages and disadvantages of foundry process

Last Answer : Following are the advantages of foundry process:  i. It one of the most versatile manufacturing process. ii. Castings provide uniform directional properties. iii. Intricate shaped parts can be ... casting process, skilled operators are required. v. Internal defects are not identified easily. 

Description : Describe Shell Molding Process with applications.

Last Answer : Shell Moulding: It is a process in which the sand mixed with a thermosetting resin is allowed to come into contact with a heated metallic pattern plate, so that a thin and a strong shell of mould is ... 6. Gear blanks 7. Small crank shafts 8. Refrigerator valve plate 9. Chain seat bracket

Description : Describe Carburizing Process with its applications.

Last Answer : Principle of Carburizing: Carburizing is the case hardening process to obtain hard wear resistant and shock resistant case /surface and tough core inside, by introducing carbon on the steel surface by ... temperature.  Applications of Carburizing: 1) Gears 2) Camshafts 3) Bearings 4) Shafts

Description : Describe flame hardening process with neat sketch.

Last Answer : Flame Hardening: The surface to be case hardened is heated by means of an oxyacetylene torch for sufficient time and Quenching is achieved by sprays of water which are integrally connected with the heating ... out where it is arranged to have the flame in progress along with quenching. 

Description : Distinguish between annealing and normalizing process.

Last Answer : Annealing Normalizing Less hardness, toughness  Slightly more hardness, toughness.  For plain carbon steel the microstructure shows pearlite  Microstructure shows more pearlite.  ... less uniform. Internal stresses are least.  Internal stresses are slightly more 

Description : Define heat treatment process with two purposes. 

Last Answer : Definition of Heat Treatment: It is defined as an operation or combinations of operations involving heating and cooling of metals or alloys in its solid state with the purpose of changing the ... Harden and strengthen the metal. 9. Homogenize the structure. 10. Change the chemical composition 

Description : Drilling, milling and threading are examples of which kind of processes? a.Additive manufacturing b.Subtractive manufacturing c.Formative manufacturing d.None of the above

Last Answer : b.Subtractive manufacturing

Description : In finish machining of an island on a casting with CNC milling machine, an end mill with 10 mm diameter is employed. The corner points of the island are represented by (0, 0), (0, 30), (50, 30) and (50, 0). By applying cutter radius right ... , 5), (5, 5) d.(5, 5), (45, 5), (45, 25), (5, 25), (5, 5)

Last Answer : a.(-5, 0), (-5, 35), (55, 35), (55,-5), (-5,-5)

Description : In which machine we get feedback? a.Lathe machine b.NC machine c.CNC machine d.Milling machine

Last Answer : c.CNC machine

Description : CNC machining centres do not include operations like a.milling b.boring c.welding d.tapping

Last Answer : c.welding

Description : Numerical control a.applies only to milling machines b.is a method for producing exact number of parts per hour c.is a method for controlling by means of set of instructions d.None of the mentioned

Last Answer : c.is a method for controlling by means of set of instructions

Description : What are the benefits of down cut milling ?

Last Answer : The advantages of down cut milling are- 1. The downward pressure puts the workpiece on the table. 2. More depth of cut can be given. 3. Quick material removal is possible. 4. Increases production ... of the cutter do not rub against the workpiece surface. As a result, more heat is not generated.

Description : What does milling mean ?

Last Answer : : The literal meaning of milling is the process of crushing or cutting with the help of crushing machine. This means that milling is the process of cutting the object with the help of ... processes performed by milling machines. Gear cutting , surface finishing , facing are some of these processes.

Description : What's the difference?

Last Answer : Milling machine is a milling machine tool.

Description : __________ mill is not used for grinding wheat into flour and for milling of cereals & other vegetable products. (A) Buhrstone (B) Roller (C) Attrition (D) Pebble

Last Answer : (D) Pebble

Description : Flywheel is used in (A) Punch press (B) Drilling machine (C) Surface grinder (D) Milling machine

Last Answer : (A) Punch press

Description : machine is used for "Threshing , Harvesting , Separating , Cleaning and Collecting grains " a) Lathe b) Milling c) Combine d) Forklift

Last Answer : Combine 

Description : Milling a hundred pounds of wheat should yield ____ percent straight flour. a. 72 to 75 c. 88 to 90 b. 75 to 80 d. 68 to 70

Last Answer : a. 72 to 75

Description : Write the suitable cutter for carrying following operations on milling machine (i) Gear Tooth (ii) Parting off (iii) Keyway (iv) V-grooves (v) Rounding of corner (vi) Cutting of narrow slot and groove

Last Answer : (i) Gear Tooth : Form milling cutter, Cylindrical type or End mill type, Gear cutter. (ii) Parting off: Slitting Cutter (iii) Keyway : Staggered teeth side milling cutter, End mill cutter, key ... milling cutter. Selection of a cutter depends upon type and size of slot or groove to be produced. 

Description : State the equation of cutting speed for milling operation

Last Answer : Ans: The equation for cutting speed for milling calculation is Where d = diameter of cutter(m) ,N= Cutter speed (RPM)

Description : Explain the importance of various machining parameters in improving tool life.

Last Answer : Various Machining Parameters in Improving Tool Life are: 1. Hardness and machinability of the metal to be machined. 2. Quality of heat treatment if it is steel tool. 3. Whether machining is to be done with or ... tool. 6. Depth of cut. 7. Feed to be given to the tool. 8. Cutting Speed.

Description : Explain single point cutting tool nomenclature with sketch.

Last Answer : Single Point Cutting Tool Nomenclature: 1. Shank: The main body of the tool is known as shank. It is the backward part of tool which is hold by tool post. 2. Face: The top surface tool ... piece. 12. Nose Radius: The intersecting area of both cutting edges is known as nose of the tool.

Description : Explain any four defects in casting and give remedies of it.

Last Answer : Casting Defects Remedies Shifts By ensuring proper alignment of the pattern or die part, moulding boxes, correct mounting of patterns on pattern plates, and checking of flasks, locating ... or replace core boxes, Repairs or replace core prints, Proper setting of cores. 

Description : Explain the effect of nickel, chromium, silicon, molybdenum addition on the properties of steel.

Last Answer : 1) Effect of Nickel as alloying Element: i) Provides toughness, corrosion resistance, and deep hardening. ii) Increases resistance to impact iii ) Improves tensile strength 2. Effect ... temper brittleness. iv) increases strength. V0 Mo-carbides help increase creepresistance at elevated temps

Description : Explain taper turning by using swiveling compound rest.

Last Answer : Taper Turning Method by Swiveling the Compound Rest: This method employs the principle of turning taper by rotating the work piece on the lathe axis and feeding the tool at an angle to the ... be fed at the angle and generate a corresponding taper. The movement of tool is controlled by hand.

Description : Explain the importance of pattern allowances and state various pattern allowances. 

Last Answer : Pattern Allowances are Important Because: 1. Solid contraction can be reduced by providing more allowance on patterns. 2. When a pattern is drawn from a mould, there is always some ... allowance iii. Machining allowance iv. Distortion or camber allowance v. Shake allowance / rapping allowance

Description : Explain importance of Tool Life

Last Answer : Tool life is a volume of material removed by a machining tool during its total usage span. The volume may be in cubic mm or cubic cm at a standard cutting speed. Importance of Tool Life: 1 ... will be profit in manufacturing processes. 2. Time saved in frequent tool changing. 3. Low inventory.

Description : Draw Cooling Curve for Pure Iron and explain.

Last Answer : Cooling Curve for Pure Iron: Figure: Cooling Curve for Pure Iron

Description : What is the difference between Tim Sheppard's gang and Ponyboy's Explain how Pony feels this difference might give his group the upper hand What are the rules of the rumble?

Last Answer : Feel Free to Answer

Description : With help of constructional diagram, explain working of air-gang capacitor.

Last Answer : Construction of air-gang capacitor : Air gang capacitors are capacitors which use air as their dielectric. The simplest air capacitors are made of two conductive plates separated by an air gap.   ... capacitor. The rotor plates are attached to the shaft that is used to adjust the capacitance. 

Description : Define phase and phase diagram

Last Answer : Phase : A phase is defined as a homogeneous part of a system that has uniform physical and chemical properties. Pure metal is considered to be a phase. Phase diagrams are the diagrams which ... It also helps in understanding the phenomenon that occur during rapid heating and cooling of the alloy.

Description : State the need of advanced material in making of automobile components.

Last Answer : The general finding highlights the need for developing material systems methodology and for approaching research issues in terms of material life cycles.  Improved materials and material ... Modeling of material system. Materials system research, Lightweight material for body structure.

Description : Describe the construction and working of bench drilling machine with block diagram.

Last Answer : Major Parts of Bench Drilling Machine : Functions of Parts: i. Base: It supports the column, which in turn, support the table and head etc. ii. Spindle: It is made up of alloy steel. It ... : It is vertical round or box section, which rests on the base and supports the head and the table.

Description : Differential clearly between Orthogonal and Oblique Cutting

Last Answer : Orthogonal Cutting Oblique Cutting The cutting edge of the tool is perpendicular to the cutting velocity factor The cutting edge is inclined at an angle I' with the normal to the cutting velocity ... cutting edge in action. More than one cutting edges are in action

Description : Differentiate Hardening and Tempering of Automobile Parts.

Last Answer : Differentiate Hardening and Tempering: Parameter Hardening Tempering Definition Hardening or quenching is the process of increasing the hardness of a material. Tempering is the process of ... a metal tempering is done to reduce the brittleness of quenched metal or alloy.

Description : Write four properties of Ceramic Materials and give it’s applications in automobile industry.

Last Answer : Properties of Ceramic Material: i. Inorganic & non -metallic material. ii. Brittle material. iii. Insulation to flow of electric current iv. Withstand high temperature. v. Rock like appearance vi. Hardness ... mica etc. 7. In I.C. engines and turbines as armor plates. 8. In cutting tools 

Description : Classify various types of molding sands and give it’s uses.

Last Answer : 1. Special Sand: Uses: Used for cores of brass and bronze casting, for non- ferrous castings of an intricate shape and for heavy steel casting.  2. Green sand: Uses: It is used only for simple and ... 9. Core sand: Uses: Sand used for making cores is called core sand, sometimes called, oil sand. 

Description : Enlist four properties of Magnesium AlloyAZ31 and also give it’s applictions. 

Last Answer : Properties of Magnesium AlloyAZ31: 1) An extremely light metal, 2) This alloys are of Excellent Specific Strength, 3) Excellent Sound Damping Capabilities, 4) Good ... 6) Excellent Machinability Applications: Electronics, Aerospace, Transportation Industries &Sports Industries, etc.

Description : Describe various phase transformations of iron after cooling at various rates using TTT diagram.

Last Answer : TTT is Time-Temperature-Transformation diagram. It shows the microstructures resulting from non-equilibrium cooling which is not possible on Fe-c diagram. It shows various microstructures of steels depending upon cooling rate & also the temperature and time taken for each transformation.

Description : State various types of Cast Iron and give application of each. 

Last Answer : There are four basic types of Cast Iron - (1) White Cast Iron: Applications: Lifter Bars, Shell Liners in Grinding Mills, Pumps, Balls and Rings of Coal Pulverisers, etc. (2) Gray Cast Iron. ... Parts, Anchor of Ships, etc. (4) Malleable Cast Iron. Applications: Pots Pans and utensils, etc.

Description : Write four operations performed on Lathe /machine.

Last Answer : Operations Performed on Lathe Machine are: 1. Facing, 2. Plain turning, 3. Step turning, 4. Taper turning, 5. Drilling, 6. Reaming, 7. Boring, 8. Undercutting, 9. Threading, 10. Knurling.