Explain with neat sketch any two material handling devices used in mass production.

1 Answer

Answer :

1.Roller conveyors may be gravity aided or powered and are employed for transporting products having flat bottoms. Bigger jobs can be handled as they are, whereas small items are put in boxes, tins or pallets before being transferred. Roller conveyors can move the material along straight or curved paths.

image

2.Belt conveyors are substituted for roller conveyors when the parts are small and are required to be transferred separately, from one station to another.

image

3.A chain conveyor consists of overhead mounted endless chain. It is supported from the ceiling and has a fixed path to travel. It saves valuable floor space. The arrangement is such that the lifting mechanism (may be an electromagnet or a hook) lowers down for loading and unloading of the products.

image 

4.Screw Conveyor, Pneumatic Conveyor, Elevated Conveyor . 

Related questions

Description : Name different types of material handling equipments used in industry. Explain any one with neat sketch.

Last Answer : Types of material handling devices 1.Trucks : i) Power lift : a. Fork lift b. elevating platform ii) Hand Lift. iii) Porters trolley. 2.Tractors and trailers 3. Hoist and cranes: ... bands can also be used. 5. Speed of belt normally ranges from 1 m/s to 70 m/s.

Description : Explain any two clamping devices with neat sketch

Last Answer : [1] Screw clamp:- It is particularly useful when a component is to be gripped on its edges. This arrangement insures easy machining of top surface of work piece. [2] Equalizing clamp: - It ... is operated by simply actuating the handle up or down which locks or unlocks the strap with the work.

Description : Explain the need and importance of material handling devices in an industry. 

Last Answer : Need of material handling devices: Material handling is an important activity in the industries. A large part of indirect labour employed in an industry is engaged in handling of materials. It has ... material handling and provides proper working conditions. 6. Reduced in process inventory.

Description : Name the material handling devices for following activities:

Last Answer : (i) To move and stack material at height:- Fork lift truck (ii) To lift heavy stones at height:- Cranes (iii) To move cement bags at a short and fixed distance:- Conveyor (iv) To move chemical from store to storage tank:- Pipelines

Description : List four material handling devices and also write one application of each.

Last Answer : 1. Fork lift truck - To move and stack material at height. 2. Cranes - To lift heavy stones at height. 3. Conveyor - To move cement bags at a short and fixed distance. 4. Pipelines - To move chemical from store to storage tank. 

Description : Explain various Robot configurations with neat sketch. 

Last Answer : Different Robot Configurations: Robots are being classified on the basis of their physical configuration and control systems adopted. These classifications are briefly described as below: [1] ... direction for vertical insertion tasks. It is basically used for the assembly purpose.

Description : Explain cylindrical locator with neat sketch 

Last Answer : Cylindrical locators: - Cylindrical locators are very useful when finely finished holes are available for the positioning of components. It is used for locating components having drilled holes. The cylindrical ... jig s body around the locator is undercut to provide space for swarf clearance

Description : Explain cylindrical configuration with neat sketch

Last Answer : Cylindrical Configuration:- These uses a vertical column and a slide that can be moved up and down along the column. The robot arm is attached to the slide so that it can be moved radially with ... column. By rotting the column the robot is capable of retrieving a cylindrical work envelope.

Description : List the types of locators and explain any one with a neat sketch.

Last Answer : 1) Adjustable locators ( Flat locators) 2) Cylindrical locators 3) Fixed V Locators 4) Conical locators 1) Flat Locator: -These are employed for locating flat machined faces of the component. ... . 5) V locator:-It is used for locating components having circular profile.

Description : Explain string diagram with a neat sketch. 

Last Answer : String Diagram: 1. A string diagram is defined as a scale plan or model on which a thread is used to trace and measure the path of workers, materials or equipments during a specified sequence of events ... movement. 6. A String diagram for a particular process is shown in following fig.

Description : Explain 3-2-1 principle of location with neat sketch.

Last Answer : 3-2-1 principle of location  It is also known as six pin or six point location principle. In this, the three adjacent locating surfaces of the blank (work piece) are resting against 3, 2 and 1 pins ... above method of locating a work piece in a fixture is called the 3-2-1 Principle  

Description : Explain product layout with a neat sketch. 

Last Answer : Product layout  1. This layout is also called flow-line layout, line layout or production line layout. In this layout, the machines, equipment and work centers are arranged in a straight or ... the other end of the line. 4. Examples are automobile assembly lines, bottling plant and so on

Description : Define plant layout. Explain in detail 'Process layout' with neat sketch.

Last Answer : Definition of Plant layout It is defined as the systematic arranging of various facilities like equipments, machines manpower, and inspection areas, etc and services within the area  of plant ... required for product manufacturing Less cost of investment General purpose machines are used

Description : List down various types of clamping devices used in design of Jigs. Explain any one with sketch.

Last Answer : List of Types of clamping devices used in design of jigs. i. Screw clamp ii. Pivoted clamp. iii. Equalizing clamp. iv. Latch clamp. v. Wedge clamp. vi. Hinged jaw clamp. ... to be gripped on its edges as shown in figure. This arrangement ensures easy machining of the work piece 

Description : Describe cylindrical body and arm assembly robot with neat sketch.

Last Answer : Cylindrical body robot: In the cylindrical configuration, robots have one rotatory (R) joint at the base and linear (L) joints succeed to connect the links. The space in which this robot ... in horizontal direction for vertical insertion tasks. It is basically used for the assembly purpose.

Description : Describe working of screw conveyor with neat sketch.

Last Answer : 1. A Screw conveyor consist of a continuous or broken blade helix or screw fastened to the shaft (or a pipe) 2. This helix or screw rotates in trough so that revolving screw advances the material. 3. ... divided solids or pasty solids. 4. This conveyor can also be used as mixture or blender. 

Description : State types of plant layouts. Describe product layout with neat sketch.

Last Answer : Types of plant layout: 1. Product or line layout 2. Process or functional layout 3. Fixed or static layout 4. Combination layout. Product layout: 1. This layout is ... line without back-tracking or cross-movements and finally the end product leaves from the other end of the line.

Description : Enlist any four factors which affect selection of material handling system. Explain which type of material handling system is suitable for: (i) Unloading two wheelers from truck ii) Stacking of pallets in store racks.

Last Answer : Four Factors affecting Selection of Material Handling System: [1] Adaptability and Flexibility [2] Type of Material to be handled [3] Type of Layout [4] Type of Production [5] ... [11] Cost of installation and handling Suitable Material Handling Devices for Following Activities:

Description : Explain any six factors on which selection of material handling device depends.

Last Answer : Factors Affecting the selection of Materials Handling Devices/Equipment: [1] Adaptability: The load carrying and movement characteristics of the equipment should fit the materials handling problem. [2] ... The consideration of the cost of the MH Equipment is an obvious factor in its selection

Description : Explain the principles considered for selection of material handling equipment.

Last Answer : 1. Planning :All activity should be planned. Plan a system which include all the handling activities & co-coordinating the operations. 2. Simplification principle: Reduced or eliminate ... 10. Maintenance principle: Plan for preventing maintenance and schedule repair of all handling equipment

Description : Write any one application for each of following material handling equipments: (i) Bucket Conveyors (ii) Fork Lift Trucks (iii) Jib Crane (iv) Gravity Chutes

Last Answer : Applications of MH Equipments:

Description : Suggest appropriate material handling device for 

Last Answer : (i) Transporting coal in thermal power plant - Belt Conveyor. (ii) Transporting cotton in ginning unit - Trucks, Tractors and trailers. (iii) Transporting pallets - Fork lift truck, hand lift ... packed boxes of biscuits within industry - Hand wheel barrow or hand trolley or Porter's trolley.

Description : Describe various principles of material handling in details.

Last Answer : A) Related to planning. - All activity should be planned. - Plan a system which include all the handling activities & co-coordinating the operations. - Simplification ... Performance efficiency principle: Determine efficiency of material handling performance in terms of expense per unit handled.

Description : What are the different types of Fixtures? Explain any one with sketch.

Last Answer : Types of Fixtures: Following are the types of Fixtures according to the type of machine operations for which they are used. [1] Lathe (Turning) Fixture [2] Milling fixtures  [3] Grinding ... relative to the tool of the machine table and guide the broaching tool in relation to the job. 

Description : State types of mechanical joints used in robots. Explain any one with sketch.

Last Answer : [1] Rotational joint [2] Linear joint [3] Twisting joint [4] Orthogonal & [5] Revolving joint Rotational Joint: Rotational joint can also be represented as R - Joint. This type will allow the ... to the rotational axes. As like twisting joint, the output link spins about the input link. 

Description : Explain spherical configuration with sketch.

Last Answer : Spherical configuration  Spherical Configuration: - It uses telescopic arm that can be raised or lowered about a horizontal pivot point. The pivot point is mounted on a rotating base and gives the ... joints provide the robot with the ability to move its arm within a spherical envelope.

Description : Explain the robot anatomy and structure with sketch. 

Last Answer : Robot Anatomy: Robot anatomy concerns with the physical construction and characteristics of the body, arm, wrist which are components of the robot manipulator. Most robots are mounted on a base. The body is ... 6. Drive: The drive is the motor that moves the links into their designated position.

Description : Explain 3-2-1 principle of locations with suitable example and neat diagram

Last Answer : 3-2-1 Principle of Location used in Jig & Fixtures: It is also known as six pin or six point location principle. In this, the three adjacent locating surfaces of the blank (work piece) are ... [7] Another pin F in the second vertical face of the fixed body, arrests degree of freedom 9.

Description : State the types of production system. Enlist four features of mass production system.

Last Answer : List of Production System: 1. Intermittent production a. Job order production system. b. Batch order production system. 2. Continuous production a. Mass production system. b. Process production. ... on account of constant repetition of the same job. 9. Per unit cost of product is less

Description : Compare a job production with mass production.

Last Answer : Comparison between Job and Mass Production with respect to different parameters:

Description : Enlist types of joints used in robotic arm and draw sketch of any two

Last Answer : Types of Joints [1] Linear Joint or Prismatic joint [2] Orthogonal Joint [3] Rotational joint [4] Twisting Joint [5] Revolving joint

Description : Draw proportionate sketch of template jig. State its use.

Last Answer : Use of Template jig:- 1) This jig avoids the marking operation completely 2) Drilling is done quickly 3) Easy and Fast loading and unloading of work pieces 4) For drilling flat work pieces they can be accommodated in this jig Sketch :-

Description : Draw the labelled sketch of turning fixture.

Last Answer : Figure: Back plate of Turning Fixture

Description : Why power devices are used in clamping ? What are the disadvantages in hand clamping?

Last Answer : Reasons for use of power devices are used in clamping are given below: 1. Quick acting and less time: Power driven clamps are preferred as they are quick acting and less time is required ... to the operators: It causes fatigue to the operator if repetitive clamping is required with more efforts.

Description : With neat sketch explain the construction and working of heat exchanger used for handling corrosive liquid.

Last Answer : Graphite block heat exchanger:   Graphite heat exchangers are well suited for handling corrosive fluids. Graphite is inert towards most corrosive fluids and has very high thermal conductivity. Graphite being ... vertical faces direct the service fluid through the exchanger in a cross flow.

Description : Explain the concept of production system with proper input output model.

Last Answer : Concept of Production System: The Production System of any organization is that part which produces the organizations products. [1] Production is the basic activity of any organization and all ... feedback system about the activities, which is essential to control and improve system performance.

Description : Explain JIT system of production. State its merits

Last Answer : Just in time refers to the producing the part/component only when it is required. According to Just in time approach material is made available when it is demanded for further activities Just in time ... 3] To satisfy customer requirement [4] To ensure production flow [5] To optimize lead time

Description : Explain the various steps for planning a process for product from raw material to finished product in an industry.

Last Answer : 1. Analysis of Product and its specification: - During analysis, following parameter should be considereda. Drawing and specification of product. b. Quality of product. c. Number of parts/components per ... and fixing the rates of payment. 11. Prepare the route sheet and operation sheet.

Description : State the functions of production planning.

Last Answer : Function of Production Planning: Production planning is the determination, acquisition and arrangement of all facilities necessary for future production of products. It performs following functions; [1] To ... ; D. [4] To efficiently utilize the available resources and plant facilities.

Description : Define scheduling. What are various steps taken to control the production scheduled.

Last Answer : Scheduling: It is the assignment of work to the facility with the specification of time. Scheduling is the time phase of loading specifying starting and end time for a particular work to be done. ... is impossible to perform according to plan, then it is necessary to re-plan the whole activities. 

Description : List down the different types of production system in industry and give practical example of each type of production system.

Last Answer : Types of Production system.  1. Intermittent production a. Job order production system: Examples - Repair shops, fabricators, Special purpose machine manufacturer industries, Civil works etc. ... production: Examples - Sugar industry, Steel industry, Cement industry, Paper industry etc.

Description : Compare Job and Batch production system with respect to: (1) Equipments (3) Investment (2) Labor (4) Examples of Products.

Last Answer : Difference between Job and Batch Production System with respect to following parameters:

Description : Define production and list the types of production system. 

Last Answer : Production:- production is any process or procedure developed to transform a set of input elements like men, materials, capital, information and energy into a specified set of output elements like ... production system. 2. Continuous production a. Mass production system. b. Process production.

Description : Suggest most appropriate type of production system for manufacturing.

Last Answer : 1) Sugar – Process Production System. 2) Nuts and bolts – Batch Production System. 3) Connecting rods – Batch Production System. 4) Plastic bottles – Mass Production System. 

Description : State any four functions of production planning and control.

Last Answer : Functions of PPC: 1. Function related to material selection. 2. Function related to selection of method. 3. Function related to selection of machines and equipment. 4. Routing ... between control and future planning to improve the utilization of methods and facilities through feedback mechanism.

Description : Differentiate between production and productivity

Last Answer : Following points differentiates production from productivity. 1. Production is step by step transformation process of inputs into outputs having desired utility and quality whereas productivity is defined as human ... may or may not be an indicator of increase in productivity and vice versa.

Description : State the types of production system. Enlist four features of batch production system.

Last Answer : Types of production system: a. Intermittent production:  1. Job Production 2.Batch production b. Continuous production:  1. Mass production 2. Flow production Features of batch ... adopted in batch production. Example: Pharmaceutical products, ready-made Clothes, Furniture, castings, etc

Description : ____ grippers are used to transfer ferrous material. (A) Magnetic grippers (B) Mechanical grippers (C) Adhesive grippers (D) Vacuum cup grippers

Last Answer : A

Description : Prepare operation process sheet and decide sequence of operation for the component shown in Figure No. 1. Assume suitable material and cutting conditions.

Last Answer : Operation Sheet with correct sequence of operations for the above given component by assuming suitable material and cutting conditions is as shown in below table;

Description : Write stepwise procedure for converting raw material into finished product.

Last Answer : Planning of process from raw material to finished product:- Steps involved in process planning: 1. Analysis of Product and its specification: - During analysis, following parameter should be considered, ... fixing the rates of payment. 11. Prepare the route sheet and operation sheet.