Diagram of aerosol container :
Depending on the nature of the product concentrate the aerosol can be filed by cold filling or pressure filling process
1) Cold-filling fill process:-
i) This process to fill metered aerosol products using a fluorocarbon propellant.
ii) By lowering the temperature of a propellant below its boiling point, the propellant becomes liquid at atmospheric pressure.
iii) The active ingredients or concentrate & propellant are cooled to a low temperature of about- 30o to- 40o f.
iv) The concentrate is generally cooled to below 0oc in order to reduce loss of propellant
v) During the filing operation the chilled concentrate is poured into the chilled container & propellant is added.
vi) Sufficient time is given for the propellant to partially vaporize, in order to expel the air present in the container.
2) Pressure- fill process:-
i) This process is used for filling aerosol containing hydrocarbon propellant.
ii) The product concentrate is placed into the container & the valve is sealed.
iii) The propellant is forced through the valve under pressure.
iv) After this the container is immersed in a water bath at 130o F. in order to check any leakage & strength of the container.
v) It is essential that the air present in the container must be expelled before filing the contents in to the aerosol container.